China Best Sales Mkeb060, Planetary, Gearbox, Gearheads, Epicyclic Gear Train with Hot selling

Product Description

High precision
Standard backlash is 3 arc-min, ideal for precisioncontrol.
High rigidity & torque
High rigidity & high torque were achived by uncagedneedle roller bearings.
High load capacity
Adopting taper roller bearing for the main output shaftto increase radial and axial load.ЖFrame size 064·090 adopt ball bearing.
Adapter-bushing connection
Can be attached to any motor all over the world.
No grease leakagePerfect solution using high viscosity anti-separationgrease.
Maintenance-free
No need to replace the grease for the life of the unit.
Can be attached in any position.

Application areas: Industrial automation, supporting mobile robots, SCARA robots, parallel manipulators, printing machinery, laser cutting machines, packaging machinery, pharmaceutical machinery, pipe bending machines, spring machines, non-standard automation equipment and other industries

 

Planetary Gears – a masterclass for mechanical engineers

 

  • Planetary gear sets contain a central sun gear, surrounded by several planet gears, held by a planet carrier, and enclosed within a ring gear
  • The sun gear, ring gear, and planetary carrier form 3 possible input/outputs from a planetary gear set
  • Typically, 1 portion of a planetary set is held stationary, yielding a single input and a single output, with the overall gear ratio depending on which part is held stationary, which is the input, and which the output
  • Instead of holding any part stationary, 2 parts can be used as inputs, with the single output being a function of the 2 inputs
  • This can be accomplished in a two-stage gearbox, with the first stage driving 2 portions of the second stage. A very high gear ratio can be realized in a compact package. This kind of arrangement is sometimes called a ‘differential planetary’ set

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Application: Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless
Samples:
US$ 249/Piece
1 Piece(Min.Order)

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Customization:
Available

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epicylic gear

What are the advantages of using planetary gears in various mechanical setups?

Planetary gears offer several advantages that make them a popular choice in various mechanical setups. Let’s explore some of these advantages:

  • Compact Size:

One key advantage of planetary gears is their compact size. The arrangement of multiple gears within a single housing allows for a high gear reduction ratio in a relatively small space. This compactness is particularly beneficial in applications where space is limited, such as automotive transmissions, robotics, and aerospace systems.

  • High Torque Density:

Planetary gears provide high torque density, meaning they can transmit a significant amount of torque relative to their size and weight. The design of planetary gears allows for multiple gear teeth to engage simultaneously, distributing the load and increasing torque-carrying capacity. This makes them suitable for applications requiring high torque transmission, such as heavy machinery, industrial equipment, and automotive drivetrains.

  • Efficient Power Transmission:

Planetary gears are known for their efficient power transmission capabilities. The multiple gear engagements and the distribution of load among the gears result in reduced friction and minimal power loss. This efficient power transmission ensures that a substantial portion of the input power is effectively transmitted to the output, leading to improved overall system efficiency.

  • Multiple Gear Ratios:

Another advantage of planetary gears is their ability to achieve multiple gear ratios within a single gear system. By varying the sizes and numbers of teeth on the sun gear, planet gears, and ring gear, different gear ratios can be obtained. This flexibility allows for adapting to various speed and torque requirements without the need for additional gear sets or complex mechanisms.

  • Shock Absorption:

Planetary gears have a natural ability to absorb shock loads and distribute them across multiple gear teeth. The multiple gear engagements and the design characteristics of planetary gears help mitigate shocks and impacts, preventing damage to the gear system and the connected components. This makes them suitable for applications that involve sudden changes in load or intermittent operation.

  • Precise Motion Control:

Due to their design, planetary gears offer precise motion control. The combination of rotational and orbital movements of the planet gears allows for smooth and accurate motion transmission. This feature is particularly useful in applications requiring precise positioning, such as robotics, automation systems, and medical equipment.

In summary, the advantages of using planetary gears in various mechanical setups include compact size, high torque density, efficient power transmission, multiple gear ratios, shock absorption, and precise motion control. These advantages make planetary gears well-suited for a wide range of applications across industries, offering reliability, efficiency, and versatility.

epicylic gear

Can you explain the process of gear shifting in planetary gear systems?

Gear shifting in planetary gear systems involves changing the gear ratio by engaging or disengaging specific components of the gear set. Let’s explore the process of gear shifting in more detail:

  • Clutching and Braking:

The gear shifting process in planetary gear systems primarily relies on clutching and braking mechanisms. These mechanisms selectively connect or disconnect various gears within the system to achieve the desired gear ratio. Here are the key steps involved:

  • Clutch Engagement:

To shift to a higher gear ratio, the clutch associated with the gear component that needs to be engaged is activated. The clutch connects the rotating member, such as the sun gear, planet carrier, or ring gear, to the stationary member, allowing torque transmission. This engagement results in a change in the gear ratio, leading to higher speed or torque output depending on the specific gear set configuration.

  • Brake Application:

On the other hand, to shift to a lower gear ratio, a brake associated with the gear component that needs to be disengaged is applied. The brake immobilizes or slows down the rotation of the selected gear element, preventing it from transmitting torque. By selectively braking certain components, the gear ratio is altered, resulting in a lower speed or higher torque output.

  • Sequential Shifting:

In some planetary gear systems, gear shifting is performed sequentially. This means that one gear component is engaged or disengaged at a time, gradually transitioning from one gear ratio to another. Sequential shifting allows for smooth and controlled gear changes, minimizing the stress on the transmission components and ensuring seamless power transmission.

  • Electronic Control:

In modern applications, gear shifting in planetary gear systems is often electronically controlled. Electronic control systems utilize sensors, actuators, and a control unit to monitor various parameters such as vehicle speed, engine load, and driver input. Based on these inputs, the control unit determines the optimal gear shift points and actuates the clutches and brakes accordingly. Electronic control enhances the efficiency, precision, and automation of the gear shifting process.

In summary, gear shifting in planetary gear systems involves the engagement and disengagement of clutches and brakes to alter the gear ratio. By selectively connecting or disconnecting specific gear components, the speed and torque output can be adjusted. Sequential shifting and electronic control systems further enhance the gear shifting process, providing smooth and efficient operation in various applications, including automotive transmissions and industrial machinery.

epicylic gear

Can you explain the unique design and structure of planetary gears?

Planetary gears possess a unique design and structure that sets them apart from other gear systems. Let’s explore the distinctive features of the design and structure of planetary gears:

  • Components:

A planetary gear system consists of three main components: the sun gear, planet gears, and a ring gear. The sun gear is located at the center and is typically driven by an input source such as a motor or engine. The planet gears are gears that surround the sun gear and are connected to a carrier or arm. The ring gear is the outermost gear and meshes with the planet gears.

  • Internal Gear Meshing:

One of the distinguishing features of planetary gears is their internal gear meshing. Unlike other gear systems where the gears mesh externally, the teeth of the sun gear, planet gears, and ring gear are located on the inside surfaces. This arrangement allows for a compact and space-efficient design.

  • Orbiting Motion:

In planetary gears, the planet gears exhibit both rotational and orbital motion. While they rotate on their own axes, they also orbit around the sun gear. This combination of rotational and orbital movement enables the gear system to achieve different gear ratios and torque transmission.

  • Central Sun Gear:

The presence of a central sun gear is another characteristic of planetary gears. The sun gear is positioned at the center of the gear arrangement and serves as the primary driver for the overall gear operation. It receives the input power and transmits it to the planet gears.

  • Versatile Gear Ratios:

Planetary gears are capable of achieving a wide range of gear ratios. The gear ratio is determined by the relative sizes of the gears and the number of teeth on each gear. By varying the number of teeth on the sun gear, planet gears, and ring gear, different gear ratios can be obtained, providing versatility in speed reduction or amplification.

  • Load Distribution:

The arrangement of multiple planet gears in a planetary gear system helps distribute the load among the gears. This load distribution results in efficient torque transmission and enhanced durability. It also contributes to shock absorption and noise reduction during gear operation.

  • Compact Size:

Planetary gears are known for their compact size. The internal gear meshing and the integration of multiple gear sets within a single system contribute to their space-saving design. The compactness of planetary gears is advantageous in applications where size and weight restrictions are critical.

  • Wide Range of Applications:

Due to their unique design and structural characteristics, planetary gears find applications in various industries and mechanical systems. They are commonly used in automotive transmissions, robotics, aerospace systems, industrial machinery, and more. The ability to achieve different gear ratios, transmit torque efficiently, and operate in compact spaces makes planetary gears versatile in transmitting power.

In summary, the unique design and structure of planetary gears include components such as the sun gear, planet gears, and ring gear, internal gear meshing, orbiting motion of the planet gears, a central sun gear, versatile gear ratios, load distribution, compact size, and wide-ranging applications. These features contribute to the efficiency, versatility, and space-saving nature of planetary gears, making them suitable for various mechanical systems.

China Best Sales Mkeb060, Planetary, Gearbox, Gearheads, Epicyclic Gear Train with Hot sellingChina Best Sales Mkeb060, Planetary, Gearbox, Gearheads, Epicyclic Gear Train with Hot selling
editor by CX 2024-03-26