China Best Sales Reducer Bevel Gear and Spiral Pinion Gear with 20CrMoA Steel raw gear

Product Description

Reducer Bevel Gear and Spiral Pinion Gear with 20CrMoA Steel

Product Description

Pinion Gears

ZTIC  Pinion Gears offered find extensive application in Sponge Iron Plants that have running capacities of -50TPD, 100TPD, 300TPD, 350TPD, 500TPD. Further, these also provide functionality as integral pinion shaft for cement plants/ball mills and as pinion & pinion assemblies for Phosphate mining plants, Alumina, Kaolin-Bentonite plants and others. Further, we can also custom design these in finish specifications as demanded by the customers.

Pinion for:-Sponge iron plant-50TPD, 100TPD,300TPD,350TPD,500TPDIntegral pinion shaft for cement plant or ball mills Pinion & pinion assemblies for Alumina, kaolin-bentonite plants, phosphate mining plantMain Type of pinion applications as given below for the all above mentioned plants:Kiln Pinion Cooler pinion Pinion shaft Pinion assembled with shaft, bearings, plummer blocks Integral pinion shaft upto 3 mtr total lentgh.

Reducer Bevel Gear and Spiral Pinion Gear with 20CrMoA Steel

Company Profile

Our Advantages

 

Certifications

After Sales Service

 

HangZhou ZXIHU (WEST LAKE) DIS.I INDUSTRIES able to provide:

1. ENGINEERED SPARES – DESIGN AND MANUFACTURING

2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES

3. HUGE MACHINE SHOP CAPABILITIES

4. TRAINING PROGRAMMES

5. PREVENTATIVE MAINTENANCE PROGRAMS

6. PREVETATIVE MAINTENANCE SERVICES

7. COMPREHENSIVE MAINTENANCE PROGRAMS

HangZhou ZXIHU (WEST LAKE) DIS.I INDUSTRIES’s Field Service Engineers are trained specifically in the HangZhou ZXIHU (WEST LAKE) DIS.I INDUSTRIES brand group products but are capable of undertaking the servicing of other OEM brands.

Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.

HangZhou ZXIHU (WEST LAKE) DIS.I INDUSTRIES also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.

 

FAQ

Q: Why we believe in HangZhou CHINAMFG industries co., ltd:

A: 1. More than 30 years experience.

     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.

     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

 

Q:Delivery time?

A: Parts lead time 1-2months, machines 2-3months.

 

Q:Payment terms?

A: Accept payment type: T/T, L/C, Western union,Cash.

30% deposit when signed contract. Full payment paid before shipping.

 

Q: Quality warranty?

A: Guarantee time: 1 year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

 

Q: After sales service?

A: We can supply technical guide for machines running test and parts maintenance if end user needs.

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Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: as Required
Manufacturing Method: Cast Gear
Toothed Portion Shape: Curved Gear
Material: Cast Steel
Customization:
Available

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Customized Request

bevel gear

How do you install a bevel gear system?

Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:

  1. Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
  2. Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
  3. Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
  4. Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
  5. Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
  6. Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
  7. Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
  8. Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.

It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.

In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.

bevel gear

How do you calculate the efficiency of a bevel gear?

To calculate the efficiency of a bevel gear, you need to compare the power input to the gear with the power output and account for any losses in the gear system. Here’s a detailed explanation of the calculation process:

The efficiency of a bevel gear can be calculated using the following formula:

Efficiency = (Power output / Power input) x 100%

Here’s a step-by-step breakdown of the calculation:

  1. Calculate the Power Input: Determine the power input to the bevel gear system. This can be obtained by multiplying the input torque (Tin) by the input angular velocity (ωin), using the formula:
  2. Power input = Tin x ωin

  3. Calculate the Power Output: Determine the power output from the bevel gear system. This can be obtained by multiplying the output torque (Tout) by the output angular velocity (ωout), using the formula:
  4. Power output = Tout x ωout

  5. Calculate the Efficiency: Divide the power output by the power input and multiply by 100% to obtain the efficiency:
  6. Efficiency = (Power output / Power input) x 100%

The efficiency of a bevel gear represents the percentage of input power that is effectively transmitted to the output, considering losses due to factors such as friction, gear meshing, and lubrication. It is important to note that the efficiency of a bevel gear system can vary depending on various factors, including gear quality, alignment, lubrication condition, and operating conditions.

When calculating the efficiency, it is crucial to use consistent units for torque and angular velocity. Additionally, it’s important to ensure that the power input and output are measured at the same point in the gear system, typically at the input and output shafts.

Keep in mind that the calculated efficiency is an approximation and may not account for all the losses in the gear system. Factors such as bearing losses, windage losses, and other system-specific losses are not included in this basic efficiency calculation. Actual efficiency can vary based on the specific design and operating conditions of the bevel gear system.

By calculating the efficiency, engineers can evaluate the performance of a bevel gear and make informed decisions regarding gear selection, optimization, and system design.

bevel gear

What is the purpose of using bevel gears in right-angle drives?

Using bevel gears in right-angle drives serves several purposes and offers advantages in transmitting power efficiently and smoothly at a 90-degree angle. Here’s a detailed explanation of the purpose of using bevel gears in right-angle drives:

  • Change in Direction: One of the primary purposes of using bevel gears in right-angle drives is to change the direction of rotational motion. Bevel gears are designed to transmit power between intersecting or non-parallel shafts, allowing the input shaft and output shaft to be oriented at a 90-degree angle. This is particularly useful in applications where the space or mechanical constraints require a change in direction, such as in automotive differentials or power transmission systems that require a compact design.
  • Space Efficiency: Bevel gears offer a space-efficient solution for right-angle drives. Their compact design allows for effective power transmission in applications with limited space. By using bevel gears, the drive system can be designed to occupy a smaller footprint compared to other mechanisms, making them suitable for applications where space is a critical consideration.
  • Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for right-angle drives. The meshing of the gear teeth provides a strong and reliable connection, allowing for efficient power transmission even at a 90-degree angle. This makes bevel gears suitable for applications that require the transmission of substantial torque, such as in industrial machinery, agricultural equipment, and heavy-duty power transmission systems.
  • Speed Adjustment: Bevel gears in right-angle drives enable speed adjustment between the input and output shafts. By selecting bevel gears with different tooth counts, the rotational speed can be adjusted according to the desired output requirements. This feature is beneficial in applications where different speeds are needed for specific operations or to match the requirements of the driven equipment.
  • Versatility: Bevel gears offer versatility in right-angle drives. They can be designed with different tooth profiles, such as straight-cut, spiral, or zerol, to optimize performance based on factors like noise reduction, load capacity, and efficiency. Additionally, bevel gears can be manufactured from different materials, allowing them to withstand different environmental conditions and requirements.
  • Smooth Operation: Bevel gears, especially spiral bevel gears, provide smooth and efficient operation in right-angle drives. The gradual engagement of the curved teeth reduces noise, vibration, and shock during gear meshing, resulting in quieter operation and improved overall system performance.
  • Wide Range of Applications: Bevel gears find extensive applications in right-angle drives across various industries. They are commonly used in automotive differentials, marine propulsion systems, industrial machinery, robotics, aerospace systems, and more. The ability to transmit power at a 90-degree angle efficiently and reliably makes bevel gears suitable for a wide range of applications.

In summary, using bevel gears in right-angle drives offers benefits such as changing the direction of motion, space efficiency, torque transmission, speed adjustment, versatility, smooth operation, and suitability for a wide range of applications. These advantages make bevel gears a preferred choice in numerous industries and systems that require efficient and reliable power transmission at a 90-degree angle.

China Best Sales Reducer Bevel Gear and Spiral Pinion Gear with 20CrMoA Steel raw gearChina Best Sales Reducer Bevel Gear and Spiral Pinion Gear with 20CrMoA Steel raw gear
editor by CX 2024-04-10