China best Stainless Steel Sintered Hard Bevel Gear for Agricultural Machinery spiral bevel gear

Product Description

1) According to the different strength and performance, we choose the steel with strong compression;
2) Using Germany professional software and our professional engineers to design products with more reasonable size and better performance; 3) We can customize our products according to the needs of our customers,Therefore, the optimal performance of the gear can be exerted under different working conditions;
4) Quality assurance in every step to ensure product quality is controllable.

Product Paramenters

    DRIVEN GEAR

NUMBER OF TEETH

12

MODULE

  4.5

LENTH

  372

OUTER DIAMETER

ø60

DIRECTION OF SPIRAL

R

ACCURACY OF SPLINE

  M27*1.5-6g

NUMBER OF SPLINE

  13/18

 DRIVEN GEAR

NUMBER OF TEETH

56

OUTER DIAMETER

ø251

DIAMETER OF INNER HOLE

ø149

ACCURACY OF SCREW

  10-M10*1.25-6H

CENTER DISTANCE OF SCREW HOLE

ø177

DIRECTION OF SPIRAL

L

 

Company Profiles

Our company,HangZhou CZPT Gear co.,Ltd , specialized in Hypoid and spiral bevel gear used in Automotive industry, was foundeded in 1996, with registered capital 136,8 square meter, with building area of 72,000 square meters. More than 500 employees work in our company.
 We own more than 560 high-precise machining equipments, 10 Klingelnberg Oerlikon gear production lines, 36 Gleason gear production lines, 5 forging production lines 2 german Aichilin and 5 CZPT CZPT advanced automatic continuous heat treatment production lines. With the introducing the advanced Oerlikon C50 and P65 measuring center, we enhence our technology level and improve our product quality a lot. We offer better quality  and good after-sale service with low price, which insure the good reputation. With the concept of “for the people, by technology, creativity, for the society, transfering friendship, honest”, we are trying to provice the world-top level product.
Our aim is: CZPT Gear,world class, Drive the world.
According to the different strength and performance, we choose the steel with strong compression;Using Germany professional software and our professional engineers to design products with more reasonable size and better performance;We can customize our products according to the needs of our customers,Therefore, the optimal performance of the gear can be exerted under different working conditions;Quality assurance in every step to ensure product quality is controllable.
Our company had full quality management system and had been certified by ISO9001:2000, QS-9000:1998, ISO/TS16949 , which insure the entrance of international market.

Certification & honors

Packaging & Shipping

Packaging Detail:standard package(carton ,wooden pallet).
Shipping:Support Sea freight. Accept FOB,EXW,FAS,DES. 

 

Cooperative customers

HangZhou CZPT Gear Co., Ltd. adheres to the concept of “people-oriented, prosper with science and technology; create high-quality products, contribute to the society; turn friendship, and contribute sincerely”, and will strive to create world automotive axle spiral bevel gear products.


1.Do you provide samples?
Yes,we can offer free sample but not pay the cost of freight.
2.What about OEM?
Yes,we can do OEM according to your requirements.
3.How about after-sales service?
We have excellent after-sales service if you have any quanlity problem,you can contact us anytime.
4.What about package?
Stardard package or customized package as requirements.
5.How to ensure the quanlity of the products?
We can provide raw meterial report,metallographic examination and the accuracy testing etc.
6.How long is your delivery time?
Genarally it is 4-7 days.If customized it will be take 20 days according to your quantity.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Herringbone Gear
Material: Cast Steel
Samples:
US$ 50/Set
1 Set(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic gear

Can plastic gears withstand high torque and load conditions?

Plastic gears have certain limitations when it comes to withstanding high torque and load conditions. Here’s a detailed explanation of their capabilities:

Plastic gears can be designed and manufactured to handle a range of torque and load conditions, but their performance is generally inferior to that of metal gears in high-stress applications. The specific capabilities of plastic gears depend on various factors, including the chosen plastic material, gear design, tooth profile, and operating conditions.

While plastic gears may not be suitable for extremely high torque or heavy-load applications, they can still provide reliable performance in many moderate-load scenarios. Plastic gears are commonly used in applications with light to moderate loads, where their unique properties and advantages outweigh their limitations.

Some plastic materials, such as acetal (POM) and polyamide (nylon), offer good strength and wear resistance, allowing them to handle moderate torque and load conditions. These materials can be reinforced with additives or fillers to enhance their mechanical properties and increase their load-bearing capacity.

It’s important to note that when designing with plastic gears, engineers must carefully consider factors such as gear size, tooth geometry, material selection, and operating conditions. Reinforcement techniques, such as using metal inserts or reinforcing fibers, may be employed to improve the strength and load-bearing capabilities of plastic gears in certain applications.

In high torque or heavy-load applications, metal gears, particularly those made from steel or other high-strength alloys, are generally preferred due to their superior strength and durability. Metal gears offer higher load capacities, better resistance to deformation, and increased resistance to wear under extreme conditions.

Ultimately, the suitability of plastic gears for high torque and load conditions depends on the specific requirements of the application and the trade-off between the benefits of plastic gears, such as weight reduction and noise reduction, and the higher load-bearing capabilities of metal gears.

It’s recommended to consult with gear manufacturers or mechanical engineers to determine the most appropriate gear material and design for a particular application, especially when high torque and load conditions are expected.

plastic gear

Are there specific design considerations for using plastic gears?

Yes, there are specific design considerations that need to be taken into account when using plastic gears. Here’s a detailed explanation of these considerations:

1. Material Selection: Choosing the right plastic material for the gear application is crucial. Different plastic materials have varying mechanical properties, such as strength, stiffness, and wear resistance. Consider factors such as load-bearing requirements, operating temperatures, environmental conditions, and compatibility with lubricants. It’s important to select a plastic material that can withstand the specific demands of the application.

2. Gear Geometry: The design of plastic gears should consider factors such as tooth profile, module or pitch, pressure angle, and tooth thickness. The gear geometry should be optimized to ensure proper meshing, efficient power transmission, and minimal noise and vibration. The design should also take into account the limitations and capabilities of the plastic material, such as its ability to form precise tooth profiles and maintain dimensional stability.

3. Clearances and Tolerances: Plastic gears may require different clearances and tolerances compared to metal gears. The coefficient of thermal expansion, dimensional stability, and manufacturing processes of plastic materials can affect the gear clearances. It’s important to consider the thermal expansion characteristics of the specific plastic material and provide appropriate clearances to accommodate temperature variations. Tight tolerances may result in binding or increased friction, while excessive clearances can lead to backlash and reduced gear accuracy.

4. Load Distribution: Distributing the load evenly across the gear teeth is essential for preventing premature wear and failure. Consider gear design elements such as tooth profile, tooth width, and the number of teeth to optimize load distribution. Reinforcing the gear teeth with fillets or other strengthening features can help improve load-bearing capacity and reduce stress concentrations.

5. Stiffness and Deflection: Plastic gears generally have lower stiffness compared to metal gears. The design should consider the potential for deflection or deformation under load. It may be necessary to increase the gear size, modify the tooth geometry, or incorporate additional support structures to enhance stiffness and minimize deflection. Analytical tools and simulations can be employed to assess and optimize gear design for stiffness and deflection.

6. Lubrication and Wear: Proper lubrication is important for the performance and durability of plastic gears. Consider the lubrication requirements of the specific plastic material and design features that facilitate effective lubricant distribution. Pay attention to potential wear mechanisms, such as adhesive wear or abrasive wear, and incorporate measures to minimize wear, such as optimized tooth profiles, lubricant selection, and sealing mechanisms.

7. Environmental Factors: Plastic gears may be subjected to various environmental factors such as temperature extremes, humidity, chemicals, and UV exposure. Evaluate the potential impact of these factors on the gear material and design. Select plastic materials that offer resistance to environmental degradation and consider protective measures, such as coatings or encapsulation, to enhance the gear’s resistance to environmental conditions.

8. Manufacturability: Consider the manufacturability of plastic gears during the design phase. Different plastic materials may have specific requirements or limitations for manufacturing processes such as injection molding or machining. Design features that facilitate efficient and cost-effective production, such as draft angles, parting lines, and tooling considerations, should be taken into account.

By considering these specific design considerations, such as material selection, gear geometry, clearances, load distribution, stiffness, lubrication, environmental factors, and manufacturability, it’s possible to optimize the design and performance of plastic gears for various applications.

plastic gear

Can plastic gears replace metal gears in certain applications?

Yes, plastic gears can replace metal gears in certain applications. Here’s a detailed explanation:

Plastic gears offer a range of advantages that make them suitable alternatives to metal gears in specific scenarios. Some of the factors that determine whether plastic gears can replace metal gears include the application requirements, operating conditions, load capacity, and desired performance characteristics.

Advantages of Plastic Gears:

  • Lightweight: Plastic gears are significantly lighter than metal gears, making them suitable for applications where weight reduction is important. This can lead to energy efficiency, reduced inertia, and lower wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. Plastic gears can be a suitable choice for applications in corrosive environments where metal gears may suffer from degradation.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. This reduces friction and wear between gear teeth, eliminating the need for external lubrication and simplifying maintenance requirements.
  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. They can be molded into complex shapes, allowing for custom gear profiles and tooth geometries, resulting in optimized performance and efficiency for specific applications.

Limitations of Plastic Gears:

  • High Torque and Load Capacity: Plastic gears may not have the same torque and load capacity as metal gears. In applications requiring high torque or heavy loads, metal gears may be more suitable due to their higher strength and durability.
  • High Temperatures: Plastic gears have temperature limitations depending on the chosen material. In applications with high operating temperatures, metal gears that can withstand the heat may be necessary.
  • Precision and Positioning: Plastic gears may not offer the same level of precision and positioning accuracy as metal gears. Applications that require tight tolerances and precise gear meshing may still require metal gears.

In summary, plastic gears can replace metal gears in certain applications where their advantages align with the specific requirements and operating conditions. It’s crucial to carefully evaluate the application needs, load capacity, temperature range, and other factors to determine if plastic gears are suitable replacements for metal gears.

China best Stainless Steel Sintered Hard Bevel Gear for Agricultural Machinery spiral bevel gearChina best Stainless Steel Sintered Hard Bevel Gear for Agricultural Machinery spiral bevel gear
editor by CX 2023-09-12