China Custom China Manufacturer Made Truck Parts Casting Gear hypoid bevel gear

Product Description

China manufacturer  made truck parts casting gear

Product Description

  R&D

Softward: Solidworks, CAD,  Procast,  UG

Development cycle of samples: 25-35 days

Materials

Stainless steel: 304/304L, 316/316L, 410/416 etc
Duplex stainless steel: 2250, 2507, Zeron 100 etc
Carbon steel
Alloy steel

Technical Parameter

Part weight: 2g to 30kgs
Max dimension : 600mm for diameter or length
Min wall thickness : 1.5mm
Casting roughness: Ra3.2-6.4       Machining roughness: Ra1.6
Tolerance of casting: CT6
Inner core: ceramic core, urea core, water soluble wax core.

Heat treatment

Normalzing, Tempering, Quenching, Annealing,  Quenching & Tempering, Caburization,    Solution treatment.

Surface treatment

Polishing, bead blasting, zinc plating, hot dip galvanized, nickel plating, passivation,          

Electro-polising, mirror polishing, Brush polishing,  PE coating, Powder coating, etc

Inspection

Cleanliness inspection, X-Ray radiographic inspection, CMM inspection

Production capacity

More than 120 tons per month

Quality Certificates

ISO9001; ISO14001

   Truck / EGR Racing parts:Investment casting/lost wax casting/precision casting,surface coating,Dacromet,GEOMET,sand blasting,glass bead and shot blasting

2. Flow control industry
    Pump components:Investment casting,soluble core,stainless steel SUS304,SUS316 housing,cover,impeller,CNC in house.
    Valve accessories:Investment casting,soluble core,stainless steel,CF8M,CF3M,WCB.

3. Hardware industry
   Stainless steel polished hardware:surface mirror/brush polished stainless steel hardware,tactile indicator

4.Machinery parts:42Crmo4 steel alloy casting

5.Die casting: Zinc,aluminium alloy casting,surface power coating
6.Craft art castings: cast from stainless steel,surface mirror polished

Company Profile

HangZhou CZPT Foundry Co.,Ltd located in ZheJiang Province, China. 

We specialized in silica sol investment casting with more than 24 years and covers 100,000 square meters
with 500 employees.
Our production management and quality control system fully meet the request of ISO 9001:2015, certified by TUV Rheinland.

Hongsheng produces a wide variety of high-grade precision casting and machined parts in stainless steel, carbon steel, alloy steel..the main fields including high-speed rail, automobile industry, marine equipments, medical instrumen,
machinery parts, construction hardware, pump and valve parts…etc

The silicasol lost wax casting production line was setted up in 2007, after importing spectrum analyzer from Germany and the most advanced precision casting facilities in China. For now, monthly output is up to 100-120 tons, with our various product’s material includes stainless steel, carbon steel, alloy steel, non-ferrous steel. Such as 303,304,304L,316,316L,1Cr18Ni9Ti,430,440,2205,17-4PH,1008, 1571, 20NiCrMo, 42CrMo4 SUS347,1.4542,non-magnetic stainless steel heat wear resistant steel casting ect. Our products are widely used in  auto parts, mechanical components, pump valve parts, building hardware, cookware, bathroom accessory, medical instrument accessory and crafts, with weight limits 2g-30kg.

 

 

Our Advantages

One stop site Casting+CNC+Surface treatment all in house.Gurantee the delivery time.
3D Prototype  Own 3D printing machine in house,help you to develope new parts in shortly time with lower cost.
Experiences More than 24 years experiences,strict quality standard,guarantee the quality.
Shipping Long-relationship shipping partners from factory to all over the world.

   

Shipping Cost:

Estimated freight per unit.



To be negotiated
Casting Method: Thermal Gravity Casting
Process: Investment Casting
Molding Technics: Gravity Casting
Customization:
Available

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Customized Request

Are there different types of aluminum alloys used for making gears?

Yes, there are different types of aluminum alloys used for making gears. Here’s a detailed explanation:

1. Aluminum-Copper Alloys: Aluminum-copper alloys, such as the 2000 series (e.g., 2014, 2024), are commonly used for gears. These alloys offer good strength and excellent fatigue resistance, making them suitable for gears subjected to moderate to high loads. They also exhibit good machinability, which facilitates gear manufacturing processes.

2. Aluminum-Silicon Alloys: Aluminum-silicon alloys, particularly the 4000 series (e.g., 4032), are used for gears requiring high wear resistance and low friction. These alloys have good mechanical properties and can withstand high contact pressures. They are often used in applications where gears operate in harsh conditions or require self-lubrication.

3. Aluminum-Zinc Alloys: Aluminum-zinc alloys, such as the 7000 series (e.g., 7075), are known for their high strength and excellent fatigue resistance. These alloys are commonly used in aerospace applications where lightweight gears with exceptional strength are required. However, they may have lower machinability compared to other aluminum alloys.

4. Aluminum-Magnesium Alloys: Aluminum-magnesium alloys, including the 5000 series (e.g., 5052, 5083), offer a good combination of strength, corrosion resistance, and weldability. These alloys are suitable for gears exposed to marine or corrosive environments. They are also commonly used in general machinery and equipment manufacturing.

5. Aluminum-Zinc-Magnesium Alloys: Aluminum-zinc-magnesium alloys, such as the 7000 series (e.g., 7049), provide an excellent balance of strength, corrosion resistance, and lightweight properties. These alloys are used in high-performance gears, particularly in industries like aerospace and motorsports.

6. Other Alloy Combinations: There are also specialized aluminum alloys tailored for specific gear applications. For example, aluminum-tin alloys are used for gears requiring excellent wear resistance and dimensional stability. These alloys are often employed in automotive applications.

It’s important to note that the selection of the aluminum alloy depends on the specific requirements of the gear application, including load conditions, wear resistance, corrosion resistance, temperature, and manufacturing considerations. Each alloy has its own unique properties and advantages, allowing gear manufacturers to choose the most suitable alloy for their specific needs.

In summary, different types of aluminum alloys, such as aluminum-copper, aluminum-silicon, aluminum-zinc, aluminum-magnesium, aluminum-zinc-magnesium, and specialized alloy combinations, are used for making gears. The choice of alloy depends on factors such as strength requirements, wear resistance, corrosion resistance, and specific application considerations.

China Custom China Manufacturer Made Truck Parts Casting Gear hypoid bevel gearChina Custom China Manufacturer Made Truck Parts Casting Gear hypoid bevel gear
editor by CX 2023-09-05