China Custom Customized Stainless Steel Auto Spare Motorcycle Engine Gear Parts Module 6 and 50 Teeth Gear for Drilling Machine/ Reducer/ Pile-Driver Tower/ Oil Machinery bevel gearbox

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Company introduction:
CNC MACHINING PARTS, CNC TURNING PARTS, CNC MACHINE PART, CNC PART, WELDING PART, FORGING PART, SHEET METAL PARTS, AUTO SPARE PART, GEAR, MOTOR PART

OEM Custom All Types of Gear Information
Gear Application: Motor, Electric cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Tooth Surface Hardness: Soft tooth surface, Hardened tooth surface
Gear Position: Internal gear, External gear
Manufacturing Method: Cast gear, Rolling gear, Cut gear, Sintered gear
Toothed Portion Shape: Spur gear, Bevel wheel, Double helical gear, Curved gear
Material: Stainless steel, Bakelife, Nylon, Cast iron, Cast steel, Plastic
Type of Gear: Circular gear, Worm and wormwheel gear, Bevel gear, Non-circular gear, Spur gear, Rack, Helical gear, Spiral gear, Bevel gear, Ratchet wheel, Internal gear, Double pitch sprocket, Double speed sprocket, Gear accessories.
Services: OEM, Customized, Standard, Non-standard, Design with drawings, Prototype

FAQ:
Q1: How can I get the samples?
A: If you need some samples to test, you should pay for the transportation freight of samples and our samples cost, while the samples cost can be refundable after you place the order. Also, it can be the free Blank Sample.

Q2: How long can I expect to get the cosmetic packaging box sample?
A: The samples will be ready for delivery in 3-7 days. The samples will be sent via express and arrive in 3-5 days.

Q3: Can we have our Logo or company name to be printed on your products or package?
A: Sure. Your Logo can be put on your products by Hot Stamping, Printing, Embossing, UV Coating, Silk-screen Printing or Sticker.

Q4: How to order?
A: Please send us your purchase order by Email, or you can ask us to send you a Performa invoice for your order. We need to know the following information for your order.

1) Product information-Quantity, Specification ( Size, Material, Technological and Packing requirements etc.)
2) Delivery time required
3) Shipping information-Company name, Street address, Phone&Fax number, Destination sea port.
4) Forwarder’s contact details if there’s any in China.

Q5: When can you get the price?
We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price, please call us or tell us in your email so that we will regard your inquiry priority. Kindly note that if your inquiry is with more details then the price we quote will be more accurate.

Q6: How can you get a sample to check our quality?
After price confirmation, you can require for samples to check our quality.
If you just need a blank sample to check the design and paper quality, we will provide you sample for free, as long as you afford the express freight.

Q7: What kind of files do we accept for printing?
AI, PDF, EPS, TIF, high resolution JPG

Q8: Can we do the design for you?
Yes. We have a professional team having rich experience in gift box design and manufacturing. Just tell us your ideas and we will help to carry out your ideas into perfect gift boxes. It does not matter if you do not have someone to complete files. Send us high resolution images, your Logo and text and tell us how you would like to arrange them. We will send you finished files for confirmation.

Q9: What about the lead time for mass production?
Honestly, it depends on the order quantity and the season you place the order. The best record we keep is delivering 20, 000 gift boxes within a week. Generally speaking, we suggest that you start inquiry 2 months before the date you would like to get the products at your country.

Q10: What is our terms of delivery?
We accept EXW, FOB, CFR, CIF, DDU, DDP, etc. You can choose the 1 which is the most convenient or cost effective for you.

Q11: What are the main products?
Key words: auto part, car part, oreillys, autozone near me, eurocar parts, advanceautoparts, napa autoparts, oreilly autoparts, oreilly automotive inc, car accessories, car seat covers, car cover, car sun shade, battery car charger, vertical machining center, machining on lathe, brake pad, car accessory, cnc machining, oriellys, auto parts near me, cnc, auto parts store near me, oreilys, advance auto parts near me, orileys, junkyard near me, oreillys near me, rock auto parts, car seat covers, salvage yards near me, autoparts, car cleaning kit, car parts near me, orileys auto parts, fuel pump, auto parts store, seat covers, auto store near me, junk yards, car cover, parts store near me, salvage yards, oreilly auto, advanceauto, car sun shade, weather tech floor mats, oreilly near me, hondaparts, car bumpers, vertical machining, center, diff car, lathe machining, crankshaft, camshaft, cylinder block, carburettors, sheet metal, stamping, jsw steel, sheet price, bushing, cnc milling, auto accessory, car accessories near me, car mats, car accessories shop near me, car decals, car floor mats, cnc milling machine, die cast, car seat cushion, car seat protector, car gadgets, led lights for cars, car roof rack, car dashboard accessories, weathertech car mats, best car accessories, car interior accessories, cool car accessories, car cup holder, car decor, car roof box, car door protector, sun visor car, car accessories shop, nickel plating, leather car seat covers, metal casting, waterproof car cover, zinc plating, car window sun shade, gas tungsten arc welding, car hanging accessories, deep drawing, car hitch, dmls, car curtains, metal cutting, remote starter for car, rubber bushing, interior lights for car, copper plating, car accessories store, brake replacement, welding aluminium, car window cover, led lights for car interior, electro plating, cigarette lighter car, tin plating, car racks, aluminum casting, car seat cover near me, caliper car, chromium plating, sheet metal bending, car keychains, laser cut metal, steel cutting, car organizers and so on.

plastic gear

How do plastic gears contribute to reducing noise and vibration?

Plastic gears contribute to reducing noise and vibration in various applications. Here’s a detailed explanation of how they achieve this:

Plastic gears possess inherent properties that help dampen noise and vibration during operation. These properties, combined with specific design considerations, contribute to the reduction of noise and vibration in the following ways:

  • Damping Characteristics: Plastic materials have inherent damping characteristics, meaning they have the ability to absorb and dissipate vibrations. When compared to metal gears, which are stiffer and transmit vibrations more efficiently, plastic gears can effectively reduce the transmission of vibrations through their damping properties.
  • Reduced Resonance: Plastic gears have the ability to attenuate resonant frequencies, which are frequencies at which vibrations can be amplified. By properly designing the tooth profile, gear geometry, and material selection, plastic gears can shift or dampen these resonant frequencies, preventing excessive vibration and noise generation.
  • Tighter Gear Mesh Tolerances: Plastic gears can be manufactured with tighter gear mesh tolerances, which refers to the amount of clearance or backlash between mating gear teeth. Tighter tolerances lead to better gear engagement and reduced impact or vibration during gear meshing, resulting in quieter operation.
  • Surface Finishes: The surface finish of plastic gears can be optimized to reduce friction and noise. Smoother gear surfaces reduce the potential for gear tooth noise and improve the overall meshing characteristics between gears. Proper lubrication or the use of self-lubricating plastic materials can further enhance the noise-reducing properties.
  • Flexibility in Tooth Design: Plastic gears offer greater flexibility in tooth design compared to metal gears. Engineers can optimize the tooth profile and modify the gear geometry to minimize noise and vibration. For example, incorporating modifications such as profile shifting, tip relief, or helical teeth can help reduce gear noise by promoting smoother and more gradual tooth engagements.

By leveraging these characteristics and design considerations, plastic gears can effectively reduce noise and vibration levels in various applications. This makes them particularly suitable for use in noise-sensitive environments, such as consumer electronics, automotive components, or office equipment.

It’s important to note that while plastic gears can contribute to noise and vibration reduction, the specific noise performance also depends on other factors within the overall system, such as gear arrangement, supporting structures, and the presence of other noise sources. Therefore, a holistic approach to noise reduction should be considered when incorporating plastic gears into a design.

Condition: New
Certification: CE, RoHS, ISO9001
Standard: GB, JIS
Customized: Customized
Material: Stainless Steel
Application: Metal Processing Machinery Parts
Samples:
US$ 0/Piece
plastic gear

How do you prevent premature wear and degradation in plastic gears?

Preventing premature wear and degradation in plastic gears requires implementing various measures and considerations. Here’s a detailed explanation of how to achieve this:

1. Material Selection: Choose a plastic material with suitable properties for the specific application. Consider factors such as strength, stiffness, wear resistance, and compatibility with operating conditions. Opt for materials that have good resistance to wear, fatigue, and environmental factors to minimize premature degradation.

2. Gear Design: Pay attention to the design of the plastic gears to minimize wear and degradation. Optimize the tooth profile, gear geometry, and load distribution to reduce stress concentrations and ensure even load sharing among the teeth. Incorporate features such as fillets, reinforcements, and optimized tooth profiles to enhance the gear’s durability.

3. Lubrication: Proper lubrication is essential to reduce friction, minimize wear, and prevent premature degradation. Choose lubricants that are compatible with the plastic material and the operating conditions. Ensure adequate lubrication by following manufacturer recommendations and implementing proper lubrication techniques such as oil bath, grease, or dry lubrication.

4. Operating Conditions: Consider the operating conditions and make adjustments to prevent premature wear and degradation. Control operating temperatures within the recommended range for the plastic material to avoid thermal degradation. Avoid excessive speeds or loads that can lead to increased friction and wear. Minimize exposure to harsh chemicals, UV radiation, or abrasive particles that can degrade the plastic material.

5. Maintenance: Implement regular maintenance practices to prevent premature wear and degradation. Conduct periodic inspections to identify signs of wear or damage. Replace worn or damaged gears promptly to prevent further degradation. Follow recommended maintenance schedules for lubrication, cleaning, and any other specific requirements for the plastic gears.

6. Proper Installation: Ensure that plastic gears are installed correctly to minimize wear and degradation. Follow manufacturer guidelines and recommendations for installation procedures, such as proper alignment, torque values, and fastening techniques. Improper installation can lead to misalignment, increased stress concentrations, and accelerated wear.

7. Optimized Load Distribution: Design the gear system to ensure even load distribution across the gear teeth. Consider factors such as tooth profile, tooth width, and the number of teeth to optimize load sharing. Uneven load distribution can lead to localized wear and premature degradation of specific gear teeth.

8. Environmental Protection: Protect plastic gears from harsh environmental conditions that can accelerate wear and degradation. Implement measures such as sealing mechanisms, coatings, or encapsulation to shield the gears from exposure to chemicals, moisture, UV radiation, or abrasive particles.

9. Quality Manufacturing: Ensure high-quality manufacturing processes to minimize defects and inconsistencies that can compromise the durability of plastic gears. Use reputable suppliers and manufacturers that adhere to strict quality control measures. Conduct thorough inspections and testing to verify the quality of the gears before installation.

By considering these preventive measures, such as material selection, gear design, lubrication, operating conditions, maintenance, proper installation, load distribution optimization, environmental protection, and quality manufacturing, it’s possible to minimize premature wear and degradation in plastic gears, ensuring their longevity and performance.

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plastic gear

Are there different types of plastic materials used for making gears?

Yes, there are different types of plastic materials used for making gears. Here’s a detailed explanation of some commonly used plastic materials in gear manufacturing:

  • Acetal (Polyoxymethylene – POM): Acetal is a popular choice for gear applications due to its excellent strength, dimensional stability, low friction, and wear resistance. It has good machinability and can be easily molded into gears with precise tooth profiles. Acetal gears offer low noise operation and have good resistance to moisture and chemicals. They are commonly used in automotive, consumer electronics, and industrial applications.
  • Polyamide (Nylon): Polyamide or nylon is another widely used plastic material for gears. It offers good mechanical properties, including high strength, toughness, and impact resistance. Nylon gears have low friction characteristics, good wear resistance, and self-lubricating properties. They are commonly used in applications such as automotive components, power tools, and industrial machinery.
  • Polyethylene (PE): Polyethylene is a versatile plastic material that can be used for gear applications. It offers good chemical resistance, low friction, and excellent electrical insulation properties. While polyethylene gears may have lower strength compared to other plastic materials, they are suitable for low-load and low-speed applications, such as in light-duty machinery, toys, and household appliances.
  • Polypropylene (PP): Polypropylene is a lightweight and cost-effective plastic material that finds applications in gear manufacturing. It offers good chemical resistance, low friction, and low moisture absorption. Polypropylene gears are commonly used in various industries, including automotive, consumer electronics, and household appliances.
  • Polycarbonate (PC): Polycarbonate is a durable and impact-resistant plastic material used for gears that require high strength and toughness. It offers excellent dimensional stability, transparency, and good resistance to heat and chemicals. Polycarbonate gears are commonly used in applications such as automotive components, electrical equipment, and machinery.
  • Polyphenylene Sulfide (PPS): Polyphenylene sulfide is a high-performance plastic material known for its excellent mechanical properties, including high strength, stiffness, and heat resistance. PPS gears offer low friction, good wear resistance, and dimensional stability. They are commonly used in demanding applications such as automotive transmissions, industrial machinery, and aerospace equipment.

These are just a few examples of the plastic materials used for making gears. The choice of plastic material depends on the specific requirements of the gear application, including load capacity, operating conditions, temperature range, chemical exposure, and cost considerations. It’s important to select a plastic material that offers the necessary combination of mechanical properties and performance characteristics for optimal gear performance.

China Custom Customized Stainless Steel Auto Spare Motorcycle Engine Gear Parts Module 6 and 50 Teeth Gear for Drilling Machine/ Reducer/ Pile-Driver Tower/ Oil Machinery bevel gearboxChina Custom Customized Stainless Steel Auto Spare Motorcycle Engine Gear Parts Module 6 and 50 Teeth Gear for Drilling Machine/ Reducer/ Pile-Driver Tower/ Oil Machinery bevel gearbox
editor by CX 2023-09-01