China Custom Differential Gear Blank with Top Gear Blank Material gear box

Product Description

Differential gear blank with top gear blank material

XCC keeps innovating, improving quality and meeting the customer requirements, in the meantime, carrying out a large scale technical reconstruction by introducing advanced equipment and inspection instruments both at home and abroad to promote enterprise’s comprehensive strength. Manufacturing technology of precision bearing is lead on the domestic market, and manufacturing technology from raw material to heat treatment has meet the international standard. The precision rolling technology of rings had been won the second class of National Science and Technology Progress award. We are not only the top bearing manufacturer in china, but also the world’s leading production bases of bearing rings forging and turned rings.
 
Keeps the spirit of intensive cultivation, CHINAMFG not only product structure, conduct transformation and upgrading, but also constantly breakthrough new high-end products R&D and production capacity, enhance the core competitiveness, CHINAMFG struggle to be most powerful enterprise for import substitution and bearing industry leader.

The products which manufacture by our company such gear blank, gear sleeve, cam, 2nd and 3rd generation hub bearings, have been widely used in gearbox, engine, hub of automobiles, and we are cooperative with customers from Audi, GTMC, VW, DPCA, SAICMOTOR, FLAT, Hyundai.
ZXZ gear blank dimensions :OD 30mm-230mm

     Forgings are produced by 1000T+1600T electric screw press machine and Swiss Hatebur high-speed forging equipment AMP30S with medium frequency induction heating and full automatic operating by Robot for high quality assurance, lower allowance, advantages of materials saving and better metal streamline.

XCC specialized in the fields of bearings, bearing parts and auto parts manufacturing.

ZXZ gear blank dimensions gear blank turning   :

APPLICATION :
automobile engine balance shaft, gearbox, differential gear blank etc.

ADVANTAGE:
Forgings are produced by 1000T+1600T electric screw press machine and Swiss Hatebur high-speed forging equipment AMP30S with medium frequency induction heating and full automatic operating by Robot for high quality assurance, lower allowance, advantages of materials saving and better metal streamline.

DIMENSION:
OD: 30mm-230mm

 

Type: Rim
Material: Steel
Wheel Accessories: Hub Ring
Finishing: Black
Wheel Hub Brand: Amg
Spoke Type: Equal Diameter Spoke
Customization:
Available

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Customized Request

differential gear

How does a differential gear system contribute to tire longevity?

A differential gear system plays a crucial role in tire longevity by ensuring optimal traction, minimizing tire wear, and distributing torque effectively. Here’s a detailed explanation of how a differential gear system contributes to tire longevity:

  • 1. Traction Optimization: The differential gear system allows the wheels on the same axle to rotate at different speeds when the vehicle is turning. This capability helps improve traction and reduces tire scrubbing, which occurs when the tires resist turning and skid instead. By optimizing traction during turns, the differential gear system helps prevent excessive tire wear caused by scrubbing.
  • 2. Torque Distribution: The differential gear system distributes torque from the engine to the wheels, allowing each wheel to receive an appropriate amount of power based on traction conditions. This distribution helps prevent wheel spin and excessive tire wear. By ensuring that torque is evenly distributed, the differential gear system helps maintain balanced tire wear across all wheels.
  • 3. Wheel Speed Synchronization: When driving in a straight line, the differential gear system synchronizes the rotational speeds of the wheels. This synchronization minimizes tire scrubbing and reduces uneven wear. By keeping the wheels rotating at similar speeds, the differential gear system promotes even tire wear, extending tire longevity.
  • 4. Cornering Stability: During cornering, the differential gear system allows the outer wheel to rotate faster than the inner wheel. This speed difference is necessary to accommodate the varying distances each wheel travels around the curve. By enabling smooth and controlled cornering, the differential gear system helps prevent excessive tire wear caused by lateral forces.
  • 5. Reduced Stress on Tires: A properly functioning differential gear system helps reduce stress on tires by allowing them to rotate freely and independently. By mitigating excessive forces and minimizing tire scrubbing, the differential gear system helps decrease wear and tear on the tires. This reduction in stress contributes to prolonged tire life.
  • 6. Traction Control: Some modern vehicles are equipped with advanced differential systems, such as electronic limited-slip differentials or torque vectoring differentials. These systems actively manage torque distribution to individual wheels based on traction conditions. By optimizing traction control, these differential systems help minimize tire slippage, improve grip, and reduce tire wear.
  • 7. Proper Maintenance: Regular maintenance of the differential gear system is essential for tire longevity. This includes periodic inspection of the differential components, ensuring proper lubrication, and addressing any issues promptly. Well-maintained differentials help ensure optimal performance, reducing the risk of tire wear and extending tire life.

Overall, a well-functioning and properly maintained differential gear system plays a vital role in tire longevity. It optimizes traction, distributes torque effectively, synchronizes wheel speeds, promotes cornering stability, and reduces stress on tires. By understanding and maintaining the differential gear system, drivers can help maximize tire life and minimize the need for premature tire replacements.

differential gear

Can differential gears be used in racing and high-performance vehicles?

Yes, differential gears are extensively used in racing and high-performance vehicles. Here’s a detailed explanation of their role and importance in racing and high-performance applications:

  • Traction Optimization: Differential gears play a crucial role in optimizing traction, which is vital for racing and high-performance vehicles. They distribute torque between the wheels, allowing power to be transferred to the wheels with the most grip. This helps maximize traction during acceleration, cornering, and exiting corners, enhancing overall performance and vehicle control.
  • Cornering Stability: Differential gears contribute to cornering stability in racing and high-performance vehicles. They enable the wheels to rotate at different speeds during turns, allowing the vehicle to negotiate corners more effectively. By allowing the outer wheel to rotate faster than the inner wheel, differential gears help reduce understeer or oversteer tendencies, promoting balanced and predictable handling characteristics.
  • Adjustable Performance: Differential gears offer the advantage of adjustability, allowing fine-tuning of performance characteristics to suit specific racing disciplines or driving preferences. By selecting different types of differential gears, such as limited-slip differentials or electronically controlled differentials, drivers and engineers can optimize torque distribution, responsiveness, and traction management for different tracks, weather conditions, or driving styles.
  • Improved Acceleration: Differential gears can enhance acceleration in racing and high-performance vehicles. By choosing appropriate gear ratios, drivers can optimize torque delivery to the wheels, maximizing acceleration capabilities. Shorter gear ratios provide more low-end torque, promoting quicker acceleration off the line, while taller gear ratios optimize top speed and high-end performance.
  • Enhanced Durability: Racing and high-performance differential gears are often designed and built to withstand the demanding conditions of intense competition. They are constructed using high-quality materials, advanced manufacturing techniques, and specialized coatings to ensure durability and reliability under extreme loads, heat, and stress. This helps maintain consistent performance and minimizes the risk of mechanical failures during races or high-performance driving.

In summary, differential gears are essential components in racing and high-performance vehicles. They optimize traction, contribute to cornering stability, offer adjustability, improve acceleration, and provide enhanced durability. Differential gears are carefully selected and fine-tuned to meet the specific requirements of racing disciplines, high-performance driving, and individual preferences, ultimately enhancing overall performance, control, and competitiveness in these applications.

differential gear

What is the purpose of using a differential gear in an automobile?

A differential gear serves a crucial purpose in an automobile. Here’s a detailed explanation:

The purpose of using a differential gear in an automobile is to allow the wheels to rotate at different speeds while receiving power from the engine. It enables smooth and controlled maneuvering, optimizes traction, and enhances overall performance. The differential gear plays several key roles in an automobile:

1. Torque Distribution:

One of the primary purposes of a differential gear is to distribute torque (rotational force) from the engine to the wheels. As the engine generates power, the differential ensures that it is transmitted to the wheels efficiently and effectively. By dividing the torque between the two wheels, the differential enables both wheels to receive power and propel the automobile forward.

2. Differential Action:

The differential gear allows the wheels to rotate at different speeds when the automobile is turning or when one wheel encounters different traction conditions. This differential action is crucial for smooth and controlled maneuvering. By enabling the outer wheel to rotate faster than the inner wheel during a turn, the differential allows the automobile to negotiate corners without binding or skidding.

3. Wheel Speed Compensation:

When the automobile is turning, the inside wheel travels a shorter distance compared to the outside wheel. Without a differential gear, this speed difference would cause significant drivetrain stress and tire wear. The differential gear compensates for the varying wheel speeds by allowing the wheels to rotate at different speeds, ensuring smooth operation and minimizing strain on the drivetrain components.

4. Traction Improvement:

In situations where one wheel loses traction, such as when driving on slippery surfaces or uneven terrain, the differential gear helps improve traction. By allowing the wheel with traction to receive more power, the differential ensures that the automobile can continue moving forward. This is particularly important in automobiles with two-wheel drive, as the differential helps optimize power delivery to the wheel with better traction.

5. Reducing Tire Wear:

The differential gear contributes to reducing tire wear by accommodating differences in wheel speeds. By allowing the wheels to rotate at different speeds during turns, the differential minimizes tire scrubbing and uneven wear. It helps distribute the forces evenly across the tires, promoting longer tire life and maintaining better overall traction.

6. Enhanced Stability and Handling:

The differential gear plays a crucial role in enhancing automobile stability and handling. By allowing the wheels to rotate independently, the differential facilitates better control during turns and maneuvering. It helps maintain proper weight distribution, prevents excessive understeer or oversteer, and promotes balanced handling characteristics.

Overall, the purpose of using a differential gear in an automobile is to enable torque distribution, facilitate smooth and controlled maneuvering, optimize traction, reduce tire wear, and enhance stability and handling. The differential gear ensures that power is efficiently delivered to the wheels while accommodating varying speed and traction conditions, resulting in improved performance and driving dynamics.

China Custom Differential Gear Blank with Top Gear Blank Material gear boxChina Custom Differential Gear Blank with Top Gear Blank Material gear box
editor by CX 2023-10-07