China Custom Mercedes Benz Actros Front Axle Differential Side Gears Pinion Gears with Good quality

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Mercedes Benz Actros Front Axle Differential side gears pinion gears

Differential Assembly/Main Reducer/Differential Reducer for  TRUCK Mercedez Benz
REDUCER suitable FOR TRUCK Mercedez Benz
Differential assembly parts. 
Mercedes Benz Actros Front Axle Differential side gears pinion gears

Forged parts with casted casing, High quality and with precised machining. Oem identical part suitable for all markets with international safety standards met. 

Customised products availble with drawings/ samples provided by customers. Detailed and satisfactory after sales services.
 

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Condition: New
Axle Number: 2
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differential gear

How does a differential gear distribute power between the wheels?

A differential gear is responsible for distributing power between the wheels of a vehicle, allowing them to rotate at different speeds while maintaining torque transfer. Here’s a detailed explanation of how a differential gear accomplishes this:

1. Power Input:

The differential gear receives power from the transmission or driveshaft connected to the engine. This power is transmitted to the differential assembly, which is typically located in the axle housing.

2. Ring and Pinion Gears:

Within the differential assembly, the power from the driveshaft is transferred to the ring and pinion gears. The ring gear is a large gear that surrounds the differential assembly, while the pinion gear is a smaller gear connected to the driveshaft. The interaction between these gears allows the power to be redirected.

3. Side Gears and Spider Gears:

The ring gear is connected to side gears, also known as bevel gears, through a set of small gears called spider gears. The side gears are attached to the axle shafts, which are responsible for transmitting power to the wheels. The spider gears allow the side gears to rotate independently of each other while maintaining torque transfer.

4. Differential Action:

As the vehicle moves, the differential gears enable the wheels to rotate at different speeds during turns. When the vehicle is moving in a straight line, the spider gears rotate smoothly, allowing equal power distribution to both wheels. However, during a turn, the inside wheel travels a shorter distance than the outside wheel, causing them to rotate at different speeds.

5. Speed and Torque Distribution:

The differential gear adjusts the speed and torque distribution between the wheels based on their rotational differences. When the vehicle is turning, the spider gears allow one wheel to rotate faster than the other, ensuring that torque is transferred to the wheel with better traction. This allows the wheels to rotate at different speeds, preventing tire scrubbing and providing smooth cornering.

6. Limited-Slip and Locking Differentials:

In certain differential systems, such as limited-slip differentials or locking differentials, additional mechanisms are incorporated to enhance traction and power distribution. Limited-slip differentials use clutch packs or friction plates to provide a predetermined amount of resistance, allowing some speed differentiation between the wheels while still transferring power. Locking differentials, on the other hand, lock the side gears together, ensuring equal torque distribution to both wheels, regardless of traction conditions.

7. Differential Types:

There are various types of differentials, including open differentials, limited-slip differentials, electronic differentials, torque vectoring differentials, and more. Each type has its own mechanisms and technologies to distribute power between the wheels effectively, depending on the vehicle’s requirements and driving conditions.

In summary, a differential gear distributes power between the wheels by utilizing a system of gears, including ring and pinion gears, side gears, and spider gears. The differential action allows the wheels to rotate at different speeds during turns, ensuring smooth cornering and preventing tire scrubbing. Additional mechanisms, such as limited-slip or locking differentials, can further enhance traction and power distribution in various driving conditions.

differential gear

Can differential gears be used in racing and high-performance vehicles?

Yes, differential gears are extensively used in racing and high-performance vehicles. Here’s a detailed explanation of their role and importance in racing and high-performance applications:

  • Traction Optimization: Differential gears play a crucial role in optimizing traction, which is vital for racing and high-performance vehicles. They distribute torque between the wheels, allowing power to be transferred to the wheels with the most grip. This helps maximize traction during acceleration, cornering, and exiting corners, enhancing overall performance and vehicle control.
  • Cornering Stability: Differential gears contribute to cornering stability in racing and high-performance vehicles. They enable the wheels to rotate at different speeds during turns, allowing the vehicle to negotiate corners more effectively. By allowing the outer wheel to rotate faster than the inner wheel, differential gears help reduce understeer or oversteer tendencies, promoting balanced and predictable handling characteristics.
  • Adjustable Performance: Differential gears offer the advantage of adjustability, allowing fine-tuning of performance characteristics to suit specific racing disciplines or driving preferences. By selecting different types of differential gears, such as limited-slip differentials or electronically controlled differentials, drivers and engineers can optimize torque distribution, responsiveness, and traction management for different tracks, weather conditions, or driving styles.
  • Improved Acceleration: Differential gears can enhance acceleration in racing and high-performance vehicles. By choosing appropriate gear ratios, drivers can optimize torque delivery to the wheels, maximizing acceleration capabilities. Shorter gear ratios provide more low-end torque, promoting quicker acceleration off the line, while taller gear ratios optimize top speed and high-end performance.
  • Enhanced Durability: Racing and high-performance differential gears are often designed and built to withstand the demanding conditions of intense competition. They are constructed using high-quality materials, advanced manufacturing techniques, and specialized coatings to ensure durability and reliability under extreme loads, heat, and stress. This helps maintain consistent performance and minimizes the risk of mechanical failures during races or high-performance driving.

In summary, differential gears are essential components in racing and high-performance vehicles. They optimize traction, contribute to cornering stability, offer adjustability, improve acceleration, and provide enhanced durability. Differential gears are carefully selected and fine-tuned to meet the specific requirements of racing disciplines, high-performance driving, and individual preferences, ultimately enhancing overall performance, control, and competitiveness in these applications.

differential gear

Are there different types of differential gears available?

Yes, there are different types of differential gears available, each designed to suit specific driving conditions and performance requirements. Here’s an overview of some commonly used types of differential gears:

1. Open Differential:

An open differential is the most basic and widely used type of differential gear. It allows the wheels to rotate at different speeds during turns while equally distributing torque. In normal driving conditions, an open differential provides smooth operation and is relatively inexpensive. However, it has limited traction improvement capabilities and may distribute power to the wheel with the least resistance, which can be a disadvantage in low-traction situations.

2. Limited-Slip Differential (LSD):

A limited-slip differential (LSD) improves upon the capabilities of an open differential by providing some degree of torque biasing. LSDs use various mechanisms, such as clutch packs, viscous fluids, or gear arrangements, to transfer more torque to the wheel with better traction. This helps improve traction and power delivery, especially in situations where one wheel has reduced traction. LSDs strike a balance between improved traction and maintaining drivability for everyday use.

3. Electronic Limited-Slip Differential (ELSD):

An electronic limited-slip differential (ELSD) is a modern variation of the limited-slip differential. It incorporates electronic sensors and actuators to actively monitor wheel speeds and traction conditions. The ELSD can quickly and precisely distribute torque to the wheels with better traction, enhancing overall performance and stability. ELSDs are often found in high-performance or advanced all-wheel drive systems.

4. Torsen Differential:

A Torsen (short for Torque-Sensing) differential is a type of differential gear that uses a worm gear arrangement to distribute torque. Torsen differentials can provide a higher torque biasing ratio compared to LSDs. They have a mechanical, self-acting design that automatically transfers torque to the wheel with better traction. Torsen differentials are commonly used in performance-oriented vehicles and off-road applications.

5. Locking Differential:

A locking differential is designed to maximize traction in off-road or extreme driving conditions. It allows both wheels to receive an equal amount of torque simultaneously, regardless of traction conditions. Locking differentials can be manually engaged or automatically activated by sensors detecting wheel slip. While locking differentials enhance traction, they can also negatively impact handling on paved surfaces, making them more suitable for off-road or specialized applications.

6. Torque Vectoring Differential:

A torque vectoring differential is a more advanced type of differential that actively distributes torque to individual wheels to enhance vehicle dynamics. It uses electronic systems to monitor various vehicle parameters, such as wheel speed, steering input, and lateral acceleration. By selectively applying torque to specific wheels, torque vectoring differentials can improve cornering performance, stability, and agility.

These are just a few examples of the different types of differential gears available. Each type offers unique characteristics and advantages, allowing vehicle manufacturers to tailor the differential system to specific driving conditions, performance requirements, and driver preferences.

China Custom Mercedes Benz Actros Front Axle Differential Side Gears Pinion Gears with Good qualityChina Custom Mercedes Benz Actros Front Axle Differential Side Gears Pinion Gears with Good quality
editor by Dream 2024-05-14