China factory 230X120X35mm Aluminum Qd Crate China Machinery CNC Machined Auto Spare Parts Gear Hot wholesaler

Product Description

Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001

Material Stainless Steel SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C
Steel Q235,C20,C45(K1045),1214,1215
Brass C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604
Bronze C51000, C52100, C54400,CuSn8
Aluminum AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075
Alloy Steel SCM435,10B21
Plastic PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic
Others According to customers’ requirements

Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending
Finish Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting
Dimensions According to customer’s drawing
Tolerance ±0.005mm
Drawing Format PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS
MOQ Negotiable
QC Policy 100% inspection and random inspection before shipment, with QC passed label
Stardard Materials and surface treatment comply with RoHS/Reach Directives
Processing Equipments CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher,
Milling machine,CNC wire-cut machine,Charmfering machine;
Testing Equipments CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine
Calipers,
Application Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries
Packaging PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements
Trade Terms EXW, FOB, CIF, As per customers’ request
Payment Terms Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment
Delivery Time Within 15-20 working days after deposit or payment received
Shipping Ports FOB HangZhou


About us
HangZhou CHINAMFG Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.

The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CHINAMFG different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.

Testing Equipment

1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?

(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.

(2). We provide a competitive price.

(3). High precision, tolerance can be within + 0.005

(4). 10 years’ fabrication experience.

(5). Small order also is welcomed. M100

(6). We can also provide one-stop service, including mold and assembly.

(7). All your information is confidential, and we can CHINAMFG NDA as well.

5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

 

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After-sales Service: Permanent
Type: Aerospace
Material: Aluminum
Muffler Type: Center Muffler
Deck: Double
Tolerance: +/-0.005
Samples:
US$ 3.2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum gear

Can aluminum gears be used in automotive applications?

Aluminum gears can indeed be used in automotive applications. Here’s a detailed explanation:

1. Weight Reduction: Aluminum is a lightweight material compared to traditional options like steel. By using aluminum gears, automotive manufacturers can reduce the overall weight of the vehicle, which can lead to improved fuel efficiency and performance.

2. Corrosion Resistance: Aluminum gears can offer good corrosion resistance, making them suitable for automotive applications where exposure to moisture, road salt, and other corrosive elements is common. Proper surface treatments or coatings can further enhance their corrosion resistance.

3. Noise and Vibration Dampening: Aluminum gears can help reduce noise and vibration levels in automotive applications. The damping properties of aluminum contribute to a quieter and smoother operation, enhancing the overall driving experience.

4. Design Flexibility: Aluminum is highly formable, allowing the production of gears with complex shapes and intricate designs. This design flexibility can be advantageous in automotive applications where space constraints or specific gear geometries are required.

5. Heat Dissipation: Aluminum has good thermal conductivity, which helps dissipate heat generated during operation. This is especially beneficial in automotive applications where gears may be subjected to high temperatures due to heavy loads or intense driving conditions.

6. Cost-Effectiveness: Aluminum gears can offer a cost-effective solution for automotive manufacturers. The abundance of aluminum as a raw material and its relatively low cost compared to other metals make it an attractive option for mass production.

7. Specific Automotive Applications: Aluminum gears are commonly used in various automotive systems. For example, they can be found in transmissions, differentials, power steering systems, and engine timing systems. The specific performance requirements and operating conditions of these applications are carefully considered during gear design and material selection.

It’s important to note that while aluminum gears have many advantages, they also have limitations. Aluminum is not as strong as some other materials, and in high-torque or heavy-load automotive applications, alternative materials like steel or cast iron may be preferred for their higher strength and load-bearing capabilities.

In summary, aluminum gears can be successfully used in automotive applications, providing benefits such as weight reduction, corrosion resistance, noise and vibration dampening, design flexibility, heat dissipation, and cost-effectiveness. The suitability of aluminum gears depends on the specific requirements, operating conditions, and performance trade-offs of the automotive system in which they are used.

aluminum gear

How do aluminum gears handle shock and impact loads?

Aluminum gears can effectively handle shock and impact loads. Here’s a detailed explanation:

1. Material Strength: Aluminum alloys used for gears exhibit good strength properties, allowing them to withstand sudden shock and impact loads. While aluminum is not as strong as materials like steel, proper gear design and material selection can ensure that aluminum gears meet the required load-bearing capacity for specific applications.

2. Flexibility and Ductility: Aluminum possesses inherent flexibility and ductility, which can help absorb and distribute impact forces. When subjected to shock or impact loads, aluminum gears can deform slightly to dissipate energy and reduce the risk of immediate failure. This characteristic allows aluminum gears to handle sudden and high-intensity loads without catastrophic damage.

3. Resilience: Aluminum gears have a certain degree of resilience, meaning they can recover their original shape after experiencing deformation from shock or impact loads. This resilience allows aluminum gears to continue functioning effectively even after encountering transient high loads.

4. Design Considerations: Proper gear design is crucial for handling shock and impact loads effectively. Engineers can incorporate features such as reinforced tooth profiles, optimized gear geometry, and appropriate surface treatments to enhance the strength and durability of aluminum gears. These design considerations help distribute stress evenly across the gear teeth, minimizing the risk of localized failures.

5. Load Distribution: Aluminum gears can distribute shock and impact loads over a larger contact area, reducing the concentration of stress on individual gear teeth. This load distribution capability prevents localized stress points and helps prevent premature tooth wear or breakage.

6. Surface Treatments: Surface treatments like shot peening or case hardening can be applied to aluminum gears to enhance their resistance to shock and impact loads. These treatments introduce compressive stresses on the gear surface, improving its fatigue strength and resistance to crack initiation and propagation caused by sudden loads.

7. Compatibility with Other Components: Aluminum gears can be designed to work in conjunction with other components in the system to handle shock and impact loads. By considering the overall system dynamics and ensuring compatibility between gears, bearings, shafts, and housing materials, the entire system can better absorb and distribute impact forces, improving its overall resilience.

8. Testing and Validation: Aluminum gears undergo rigorous testing and validation processes to ensure their performance under shock and impact loads. These tests simulate real-world operating conditions, including sudden impacts and high-intensity loads, to assess the gear’s durability and reliability. Manufacturers rely on these tests to verify that aluminum gears can handle the expected shock and impact loads in specific applications.

In summary, aluminum gears handle shock and impact loads through their material strength, flexibility, ductility, resilience, design considerations, load distribution capability, surface treatments, compatibility with other components, and validation through testing. By employing appropriate design practices and material selection, aluminum gears can reliably and effectively handle sudden and high-intensity loads in various applications.

aluminum gear

What are the benefits of using aluminum gears over traditional materials?

Using aluminum gears over traditional materials offers several benefits. Here’s a detailed explanation:

1. Weight Reduction: Aluminum gears are significantly lighter compared to gears made from traditional materials like steel or cast iron. The lower density of aluminum results in gears that weigh less for the same size and shape. This weight reduction offers advantages such as improved energy efficiency, reduced inertia, and easier handling and installation.

2. Improved Energy Efficiency: The lightweight nature of aluminum gears contributes to improved energy efficiency in machinery. With lighter gears, less energy is required to rotate or move the gears, resulting in reduced power consumption. This is particularly beneficial in applications where energy efficiency is a priority, such as automotive or aerospace systems.

3. Reduced Inertia: The lower weight of aluminum gears reduces the inertia of rotating parts. This enables quicker acceleration and deceleration, leading to improved responsiveness and overall performance of the machinery. Reduced inertia also helps reduce wear and tear on other components, enhancing the durability of the system.

4. Corrosion Resistance: Aluminum gears offer good corrosion resistance, particularly when compared to traditional materials like steel. This makes them suitable for applications in environments where exposure to moisture, chemicals, or corrosive substances is common. Industries such as marine, automotive, and outdoor equipment benefit from the corrosion-resistant properties of aluminum gears.

5. Design Flexibility: Aluminum is a highly malleable material, allowing for intricate and complex gear designs. It can be easily shaped and machined into various gear profiles, including custom or specialized designs. This design flexibility enables engineers to optimize gear performance and adapt to specific application requirements.

6. Noise Reduction: Aluminum gears exhibit better noise-dampening characteristics compared to some traditional materials. The inherent damping properties of aluminum help reduce gear noise and vibrations, leading to quieter operation in machinery and equipment.

7. Cost Efficiency: Aluminum gears can offer cost advantages over traditional materials in certain situations. While the initial material cost of aluminum may be higher, the overall cost savings can be realized through factors such as reduced energy consumption, simplified handling and installation, and lower maintenance requirements.

8. Recyclability: Aluminum is a highly recyclable material. Using aluminum gears promotes sustainability and environmental responsibility. Recycling aluminum gears at the end of their lifecycle helps conserve resources and reduce waste.

In summary, using aluminum gears over traditional materials provides benefits such as weight reduction, improved energy efficiency, reduced inertia, corrosion resistance, design flexibility, noise reduction, cost efficiency, and recyclability. These advantages make aluminum gears a favorable choice in various industries and applications.

China factory 230X120X35mm Aluminum Qd Crate China Machinery CNC Machined Auto Spare Parts Gear Hot wholesaler China factory 230X120X35mm Aluminum Qd Crate China Machinery CNC Machined Auto Spare Parts Gear Hot wholesaler
editor by CX 2024-04-16