China factory Spur Gear Micro Small Planetary Pinion Gear Sun Gear for CNC manufacturer

Product Description

Product Parameters

 

product name Durable  Spur Gear with ISO9001 for Packaging machine 
material stainless steel , iron , aluminum ,bronze ,carbon steel ,brass , nylon etc .
size ISO standard  ,customer requirements
BORE Finished bore, Pilot Bore, Special request
surface treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping
Applications Toy, Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, , sanitation machinery, market/ hotel equipment supplies, etc.
Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments

Company Profile

 

 

 

 

Application Field

 

 

FAQ

 

1. why should you buy products from us not from other suppliers?
We are a decade year-experience manufacturer on making the gear, specializing in manufacturing varieties of gears, such as helical gear ,bevel gear ,spur gear and grinding gear, gear shaft, timing pulley, rack, , timing pulley and other transmission parts .

2. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese

3. how can we guarantee quality?
1 .Always a pre-production sample before mass production;
2 .Always final Inspection before shipment;   
3 .We have high-precision CNC gear grinding machine, high-speed CNC gear hobbing machine, CNC gear shaping machine, CNC lathe, CNC machining center, various grinding machines, universal gear measuring instrument, heat treatment and other advanced processing equipment. 
4 . We have a group of experienced technical workers, more than 90% of the workers have more than 10 years of work experience in this factory, can accurately control the manufacturing of products and customer needs. We regularly train our employees to ensure that we can produce high-precision and high-quality products that are more in line with our customers’ needs.

Welcome to visit our factory!

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Type: Circular Gear
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

epicylic gear

How does a planetary gear arrangement handle variations in load and stress?

A planetary gear arrangement offers inherent advantages in handling variations in load and stress. Let’s explore how it achieves this:

  • Distributed Load:

One of the key advantages of a planetary gear arrangement is its ability to distribute the load among multiple gears. In this arrangement, the load is shared by the sun gear, planet gears, and ring gear, with each gear sharing a portion of the total load. As a result, the load on each individual gear is reduced compared to a single gear system, reducing stress concentration and enhancing the overall load-carrying capacity.

  • Load Sharing:

Planet gears in a planetary gear system share the load as they are meshed with both the sun gear and the ring gear. This load-sharing characteristic ensures that the load is distributed evenly across multiple gear teeth and contact points. Consequently, the stress on each gear is reduced, minimizing the risk of tooth failure and increasing the system’s durability.

  • Torque Splitting:

In a planetary gear arrangement, torque can be split among multiple paths. By controlling the distribution of torque between the sun gear and ring gear, variations in load can be managed effectively. If one gear path experiences higher stress, the torque distribution can be adjusted to shift the load to other gear paths, thereby balancing the stress and minimizing the risk of gear failure.

  • Multiple Stages:

Planetary gear arrangements can be designed with multiple stages, involving multiple sets of sun gears, planet gears, and ring gears. Each stage can handle a portion of the load, allowing for further load distribution and stress reduction. This multi-stage configuration enhances the gear arrangement’s capacity to handle variations in load and stress, making it suitable for demanding applications.

  • Robust Construction:

Planetary gear systems are known for their robust construction and high torque capacity. They are designed to withstand heavy loads and resist the effects of stress concentration. The use of high-quality materials and precise manufacturing techniques further enhances their ability to handle variations in load and stress.

In summary, a planetary gear arrangement handles variations in load and stress through distributed load sharing, torque splitting, multiple stages, and robust construction. By distributing the load among multiple gears, sharing the load between different paths, and employing multiple gear stages, a planetary gear arrangement can effectively manage variations in load and stress, ensuring reliable and durable operation in a wide range of applications.

epicylic gear

Can you explain the process of gear shifting in planetary gear systems?

Gear shifting in planetary gear systems involves changing the gear ratio by engaging or disengaging specific components of the gear set. Let’s explore the process of gear shifting in more detail:

  • Clutching and Braking:

The gear shifting process in planetary gear systems primarily relies on clutching and braking mechanisms. These mechanisms selectively connect or disconnect various gears within the system to achieve the desired gear ratio. Here are the key steps involved:

  • Clutch Engagement:

To shift to a higher gear ratio, the clutch associated with the gear component that needs to be engaged is activated. The clutch connects the rotating member, such as the sun gear, planet carrier, or ring gear, to the stationary member, allowing torque transmission. This engagement results in a change in the gear ratio, leading to higher speed or torque output depending on the specific gear set configuration.

  • Brake Application:

On the other hand, to shift to a lower gear ratio, a brake associated with the gear component that needs to be disengaged is applied. The brake immobilizes or slows down the rotation of the selected gear element, preventing it from transmitting torque. By selectively braking certain components, the gear ratio is altered, resulting in a lower speed or higher torque output.

  • Sequential Shifting:

In some planetary gear systems, gear shifting is performed sequentially. This means that one gear component is engaged or disengaged at a time, gradually transitioning from one gear ratio to another. Sequential shifting allows for smooth and controlled gear changes, minimizing the stress on the transmission components and ensuring seamless power transmission.

  • Electronic Control:

In modern applications, gear shifting in planetary gear systems is often electronically controlled. Electronic control systems utilize sensors, actuators, and a control unit to monitor various parameters such as vehicle speed, engine load, and driver input. Based on these inputs, the control unit determines the optimal gear shift points and actuates the clutches and brakes accordingly. Electronic control enhances the efficiency, precision, and automation of the gear shifting process.

In summary, gear shifting in planetary gear systems involves the engagement and disengagement of clutches and brakes to alter the gear ratio. By selectively connecting or disconnecting specific gear components, the speed and torque output can be adjusted. Sequential shifting and electronic control systems further enhance the gear shifting process, providing smooth and efficient operation in various applications, including automotive transmissions and industrial machinery.

epicylic gear

What is the purpose of using planetary gears in machinery?

Planetary gears serve several important purposes in machinery and mechanical systems. Let’s delve into the key purposes and benefits of using planetary gears:

  • Gear Ratio Variation:

One of the primary purposes of planetary gears is to achieve different gear ratios. By varying the number of teeth on the sun gear, planet gears, and ring gear, a wide range of gear ratios can be obtained. This flexibility enables machinery to adapt to varying speed and torque requirements, allowing for precise control and efficient power transmission.

  • Torque Amplification:

Planetary gears are known for their ability to amplify torque. The arrangement of multiple gear sets in a compact design allows for torque multiplication. This can be particularly beneficial in applications where high torque is required while maintaining a smaller form factor. Planetary gears can efficiently transmit torque and handle heavy loads.

  • Compact Size:

Another advantage of planetary gears is their compact size. The internal gear meshing and the integration of multiple gear sets within a single gear system contribute to their space-saving design. This compactness is valuable in machinery where space constraints are a consideration, enabling the design of more compact and lightweight systems.

  • High Efficiency:

Planetary gears are known for their high efficiency in power transmission. The internal gear meshing and the distribution of load across multiple gear teeth result in efficient torque transfer with minimal power loss. This efficiency is crucial in machinery where energy conservation and optimization are important factors.

  • Directional Control:

Planetary gears allow for bidirectional power transmission. By controlling the direction of rotation of the input and output elements, the direction of rotation in the machinery can be easily changed. This feature is useful in applications that require reversing the direction of rotation or changing the rotational direction without the need for additional mechanisms.

  • Shock Absorption:

The arrangement of multiple gears in a planetary gear system provides inherent shock-absorbing capabilities. The distributed load between the gear teeth helps to dampen vibrations and absorb shocks, contributing to smoother operation and reduced wear on the system components.

  • Application Versatility:

Planetary gears find applications in a wide range of machinery and mechanical systems. They are commonly used in automotive transmissions, industrial machinery, robotics, aerospace systems, power generation equipment, and more. The versatility of planetary gears stems from their ability to provide precise control, compactness, high torque transmission, and efficient power transmission.

In summary, the purpose of using planetary gears in machinery is to achieve variable gear ratios, amplify torque, maintain compact size, ensure high efficiency in power transmission, enable bidirectional control, absorb shocks, and provide versatility for various applications. The unique characteristics of planetary gears make them valuable components in diverse machinery and mechanical systems.

China factory Spur Gear Micro Small Planetary Pinion Gear Sun Gear for CNC manufacturer China factory Spur Gear Micro Small Planetary Pinion Gear Sun Gear for CNC manufacturer
editor by CX 2023-09-22