China Good quality ODM&OEM Aluminum/Iron/Zinc/Stainless Steel Spiral Bevel Gear for motorcycle Auto Parts spiral bevel gear

Product Description

WELCOME TO SUIJIN

ABOUT US
HangZhou Suijin machinery Technology Co,.Ltd is a profational manufacturer in HangZhou city, our main process is investment casting/precision casting and machining, for casting process, we have 2 kinds of production line, 1 is precision casting, another is water glass with competitive cost.

Apart from the investment casting workshop and machine workshop, we also provide the CHINAMFG parts to meet the requirement for varial demand from our customer.

CERTIFICATIONS
Our company got the ISO9001 and IATF16949 certification, and aslo we are awarded the new high-tech enterprice by Chinese government, and we have more than 20 patent.

ADVANTAGES
 • More than 10 years experience on casting and machining
 • Advanced inspection equipment to ensure the tolerance
 • Flexible PO QTY to meet customer demand
 • Professional engineers in casting and machining
 • Competitive price and exllent parts quality
 • Nearby HangZhou port, on-time delivery

PROCESS FLOW

OEM&ODM SERVICE
HangZhou suijin machinery technology can provide the ODM&OEM service for customer, and main is ODM, we can manufacturing the customized parts according to 2D&3D, we have professional R&D team can take part in ealier development phase of the project.

AVALIABLE MATERIA & SURFACE TREATMENT

Avaliable Material
Carbon Steel  Alloy Steel High Chromium Cast Iron Low carbon steel
Stainless Steel Duplex Stainless Steel Steel bar Ductile Cast Iron
Surface treatment
Heat Treatment  Zinc Coating Blackening Mirror Polishing
Satin Polishing Electrolytic Polishing Shot Peening DACROMET

PRODUCT APPLICATION
AUTO PARTS

 • Exhaust inlet/outlet cone                                 • Shift sleeve                                 • Fuel rail bracket  
 • Tempreture sensor boss                                  • Mounting Brackets                      • Oxygen sensor boss 
 • Brake balance block                                        • EGR sensor boss                              • Exhaust valve body

ARCHITECTURAL HARDWARE

 • Mounting Base                                • Mounting plate                                                 • Bearing Covers   
 • Coupling                                          • Grount sleeve                                                  • Sprockets
 • Handle                                             • law glass curtain wall accessories                  • Side Plates                                                                                
AGRICULTURAL MACHINERY PARTS

 • Tooth Blocks                                         • Track shoes                                             • Bucket Teeth   
 • Track Links                                           • Clamping                                                 • Mounting Brackets
 • Lifting Eyes                                           • Quick Joint                                              • Trencher Tooth     
                  
MARINE HARDWARE
 • Star handle                                              • Door hinge                                          • Folding Dock Cleat   
 • Mirror Polished Mooring                          • Hollow base boat rope cleat               • Mounting Brackets

VALAVE/PUMP

 • Valve body                                   • Explosion-proof valves                              • Pipe fitting              

OTHERS
The casting part is wildly use in the industries, such as rail&transit parts, bicycle parts, casting impeller, food machine sorting components, solar mounting system parts, container safety parts, Electronic lock body, robot parts and so on, we have more than 20 patents related to this kinds of project in production.    

ADVANCED EQUIPMENTS 

Our company also equiped advance inspection equipment to meet the inspection requirement of the parts, so that we can sure the part can have a good quality.

MAIN EQUIPMENT LIST

Magnetic defect inspection Spectrometer HB hardness inspection Mechanical inspection
Ultrasonic defect inspection Roughness tester HR hardness inspection CMM inspection
Metallographic detector X-ray inspection Dye penetrant inspection 100% Thread inspection

FAQ 

Q1 Are you factory or trading company?
A1 We are factory located in HangZhou city, China
Q2 What kinds of language is avaliable?
A2 English, Chinese, except email cummunication, we are ok with video meeting and calling.
Q3 How should I place an order?
A3 We are receive the PO and production drawing by email.
Q4 Which shipping methed is ok for you?
A4 Normally shipping by sea and train is use for mass production order delivery.
DHL,TNT,FedEx, UPS,EMS air shipment is use for sample delivery.
Q5 How can I contact you?
A5 You can contact us by email, and also we can chat by Skype, Teams, WhatsApp, Facebook.
Q6  What kinds of drawing format can be use?
A6 PRO/E, Auto CAD, CHINAMFG Works, IGS, UG, CAD/CAM/CAE, STEP.
Q7 Which packing material do you use for sea shipping?
A7 For sea shipping, we will packaging with European standard wooden pallet.
The parts will packing with PE bag inside the carton box.
Q8 How do you deal with the RFQ?
A8 Sales receiving the RFQ—Feasiblity study meeting with R&D engineer—Feed back technical issues with Customer—Sales quoted

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Casting Method: Thermal Gravity Casting
Process: Investment Casting
Molding Technics: Gravity Casting
Application: Auto Parts
Material: Stainless Steel
Surface Preparation: Shot Blasting
Customization:
Available

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Customized Request

plastic gear

What are the limitations of using plastic gears in industrial settings?

Using plastic gears in industrial settings has certain limitations. Here’s a detailed explanation of these limitations:

  • Lower Load Capacity: Plastic gears generally have lower load-bearing capacities compared to metal gears. They are more susceptible to deformation and wear under heavy loads or high torque conditions. This makes them less suitable for applications that require withstanding substantial forces or transmitting high power.
  • Temperature Sensitivity: Plastic gears have temperature limitations, and their performance can be affected by temperature variations. Some plastic materials may experience dimensional changes, loss of strength, or reduced stiffness at elevated temperatures. Additionally, high temperatures can accelerate wear and reduce the lifespan of plastic gears. Therefore, plastic gears may not be suitable for applications that involve high-temperature environments or extreme temperature fluctuations.
  • Environmental Sensitivity: Plastic gears can be sensitive to certain environmental conditions. Certain plastic materials may degrade or become brittle when exposed to specific chemicals, solvents, oils, or UV radiation. This restricts their use in applications where exposure to harsh chemicals, lubricants, or outdoor elements is common.
  • Wear and Abrasion: While plastic gears can offer good wear resistance, they are generally more prone to wear and abrasion compared to metal gears. Under heavy-load or high-speed conditions, the surface of plastic gears can wear down, leading to a decrease in performance and potential failure over time. Additional measures, such as incorporating reinforcements or using lubrication, may be necessary to mitigate wear in certain applications.
  • Dimensional Stability: Plastic materials can have lower dimensional stability compared to metals. They may experience creep, shrinkage, or expansion over time, which can affect the accuracy and reliability of gear operation, particularly in applications with tight tolerances or precise gear meshing requirements.
  • Impact Resistance: Plastic gears may have limited impact resistance compared to metal gears. They can be more susceptible to damage or fracture when subjected to sudden impact or shock loads. This makes them less suitable for applications with high impact or heavy-duty requirements.
  • Compatibility with Existing Systems: In some cases, replacing metal gears with plastic gears may require modifications to the existing system. Plastic gears may have different dimensions, mounting requirements, or gear ratios compared to metal gears, necessitating design changes or adaptations to accommodate the use of plastic gears.

Despite these limitations, plastic gears can still offer significant advantages in certain industrial settings, such as reduced weight, noise reduction, and cost-effectiveness. It’s crucial to carefully evaluate the specific application requirements and consider the trade-offs between the benefits and limitations of plastic gears when deciding whether they are suitable for a particular industrial setting.

plastic gear

Can plastic gears be used in automotive applications?

Yes, plastic gears can be used in automotive applications. Here’s a detailed explanation:

Plastic gears have several advantages that make them suitable for certain automotive applications. They are lightweight, have good wear resistance, offer design flexibility, and can operate with low noise levels. However, it’s important to consider the specific requirements and limitations of automotive applications before using plastic gears.

1. Non-load Bearing Applications: Plastic gears are commonly used in non-load bearing applications within automotive systems. These include applications such as instrument clusters, HVAC systems, seat adjustments, and interior components. In these cases, the gears are subjected to relatively low loads and can effectively perform their functions while offering benefits such as weight reduction and cost efficiency.

2. Auxiliary Systems: Plastic gears can also be used in auxiliary systems of vehicles, such as windshield wipers, window regulators, and sunroof mechanisms. These systems typically operate at lower loads and speeds compared to primary powertrain components. Plastic gears can provide reliable performance in these applications while contributing to weight reduction and improved fuel efficiency.

3. Noise and Vibration: Plastic gears have inherent damping properties that can help reduce noise and vibration in automotive applications. This is particularly advantageous in areas where noise reduction is a priority, such as electric window mechanisms or HVAC systems. Plastic gears can contribute to a quieter and more comfortable driving experience.

4. Design Flexibility: Plastic gears offer design flexibility, allowing for complex shapes and customization to meet specific automotive requirements. They can be molded with precision to achieve intricate gear profiles and optimize gear performance. The flexibility in design can lead to improved efficiency, reduced weight, and space-saving advantages in automotive systems.

5. Material Selection: The selection of the appropriate plastic material is crucial for automotive applications. Certain plastic materials, such as engineering thermoplastics like POM (polyoxymethylene) or PA (polyamide), offer higher strength, rigidity, and wear resistance compared to standard plastics. These materials can withstand the demands of automotive environments, including temperature variations and exposure to chemicals or oils.

6. Load-Bearing Applications: While plastic gears are commonly used in non-load bearing or low-load applications within the automotive industry, they may have limitations in high-load or high-torque applications. Metal gears, such as steel or cast iron, are generally preferred for primary powertrain components such as transmissions and differential systems, where higher strength and durability are required to handle the significant loads and forces involved.

7. Environmental Considerations: Automotive applications can expose gears to various environmental factors such as temperature extremes, humidity, UV radiation, and exposure to chemicals or oils. The selected plastic material should have good resistance to these environmental conditions to ensure long-term durability and performance.

In summary, plastic gears can be successfully used in certain automotive applications, particularly in non-load bearing or low-load scenarios, as well as in auxiliary systems. They offer advantages such as weight reduction, design flexibility, and noise reduction. However, when considering the use of plastic gears in automotive applications, it’s important to carefully evaluate the specific requirements, loads, environmental conditions, and material selection to ensure optimal performance and durability.

plastic gear

What are the advantages of using plastic gears in machinery?

Plastic gears offer several advantages when used in machinery. Here’s a detailed explanation of the advantages of using plastic gears:

  • Lightweight: Plastic gears are significantly lighter in weight compared to metal gears. This lightweight characteristic is particularly beneficial in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties, which help reduce noise and vibration levels during operation. The ability to absorb and dissipate vibrations leads to quieter machinery, making plastic gears suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. This makes plastic gears suitable for applications in corrosive environments, where metal gears may suffer from degradation or require additional protective coatings.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. These materials can reduce friction and wear between gear teeth, eliminating the need for external lubrication. Self-lubricating plastic gears can simplify maintenance requirements and reduce the risk of lubricant contamination or leakage in machinery.
  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient, resulting in lower overall production costs. This cost advantage makes plastic gears an attractive option for applications where budget considerations are important.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Electrical Insulation: Plastic gears provide electrical insulation properties, which can be advantageous in machinery where electrical or electronic components are in close proximity to the gears. The electrical insulation helps prevent the risk of electrical short circuits or interference caused by metal gears coming into contact with conductive parts.

It’s important to note that while plastic gears offer unique advantages, they also have limitations. They may not be suitable for applications requiring extremely high torque, high temperatures, or where precise positioning is critical. The selection of plastic gears should consider the specific requirements of the machinery and the mechanical properties of the chosen plastic material.

China Good quality ODM&OEM Aluminum/Iron/Zinc/Stainless Steel Spiral Bevel Gear for motorcycle Auto Parts spiral bevel gearChina Good quality ODM&OEM Aluminum/Iron/Zinc/Stainless Steel Spiral Bevel Gear for motorcycle Auto Parts spiral bevel gear
editor by Dream 2024-05-15