China Good quality OEM Alloy Aluminum Plastic Machining Stainless Steel Gear bevel spiral gear

Product Description

With a capable machining team and comprehensive knowledge of materials, advanced machineries and facilities, Energetic Industry served clients in broad field.

We can produce precision machining parts according to your idea, not only for material choosing, but also property requirements and shapes.

1. Customized material

Materials Available General Plastic: HDPE, PP, PVC, ABS, PMMA(Acrylic) ect.
Engineering Plastic: POM, PA6, MC nylon, Nylon 66, PTFE, UHMWPE,PVDF ect.
High Performance Plastic: PPS, PEEK, PI, PEI ect.
Thermosetting Plastic:  Durostone, Ricocel sheet, G10, FR4, Bakelite ect.
Spcial Plastic Material: Plastic +GF/CA/Oil/Brone/Graphit/MSO2/ceramic ect.
Spcial Plastic Plastic Alloy: PE+PA, PP+PA, POM + PTFE ect.
Metals: Carbon Steel, SS Steel, Brass, Iron, Bronze, Aluminum, Titanium
Special parts: Metal + Plastic Combined Part

2. Customized property
ESD, conductive, hardness, wear resistance, fire-resistant, corrosion resistance, impact strength, work temperature, UV resistant ect.

3. Customized shape with drawing

Gear, rollers, wheels, base part, spacers, blade, liner, rack, bearings, pulley, bearing sleeves, linear guide rail, sliding block, guide channel, spiral, washer, positioning strip, joint, sheath, CHINAMFG plate, retaining ring, slot, skating board, frame, cavity parts, CHINAMFG jig and fixture, PCB solder pallet, profiles.
Molds, cavity, Radiator fin, prototype, outermost shell, fittings and connectors, screws , bolt …

Further services of CNC machining:

Processing: Cutting, CNC machining, CNC milling and turning, drilling, grinding, bending, stamping, tapping, injection
Surface finish: Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated

Application Field:

  1. Electronic and electrician
  2. Physical and Electronic Science Research
  3. Mineral and coal
  4. Aerospace
  5. Food processing
  6. Textile printing & dyeing industry
  7. Analytical instrument industry
  8. Medical device industry
  9. Semi conductor, solar, FPD industry
  10. Automotive industry
  11. Oil & Gas
  12. Automobile
  13. Machinery and other industrial ect.

 

Material: PA
Packing: Thick Carton Boxes
Production Time: 3~25 Days
Outstanding Property: Good Wear Resistant
Processing: CNC Machining
Color: Natural, Black, Red, Green, Customized
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

aluminum gear

How do aluminum gears perform in different environments?

The performance of aluminum gears in different environments can vary depending on several factors. Here’s a detailed explanation:

1. Corrosive Environments: Aluminum gears generally offer good corrosion resistance, especially when compared to materials like steel. They can perform well in environments where exposure to moisture, chemicals, or corrosive substances is common. However, in highly acidic or alkaline environments, aluminum may not provide sufficient corrosion resistance, and alternative materials or protective coatings may be required.

2. High-Temperature Environments: Aluminum has a relatively low melting point compared to some other metals. In high-temperature environments, aluminum gears can experience thermal expansion, which may affect their dimensional stability and operating characteristics. Additionally, prolonged exposure to high temperatures can weaken aluminum alloys and reduce their mechanical properties. Therefore, in applications involving high temperatures, careful consideration of alloy selection and thermal management measures is necessary.

3. Low-Temperature Environments: Aluminum gears generally perform well in low-temperature environments. They exhibit good ductility and toughness even at low temperatures, allowing them to withstand sub-zero conditions without significant loss of performance. This makes aluminum gears suitable for applications in cold climates or environments.

4. High-Humidity Environments: Aluminum gears can tolerate high humidity environments without significant performance degradation. However, there is a risk of moisture absorption by the aluminum material, which can lead to galvanic corrosion or degradation of lubricating properties. Proper sealing, lubrication, and preventive maintenance practices are important to mitigate these risks.

5. Abrasive Environments: In environments where gears are exposed to abrasive particles or high levels of wear, aluminum gears may not offer the same level of wear resistance as materials like steel or hardened alloys. The relatively softer nature of aluminum can result in accelerated wear or damage to the gear teeth. In such cases, surface treatments, coatings, or alternative materials may be necessary to enhance wear resistance.

6. Electrical Environments: Aluminum is an electrically conductive material. In electrical environments, there is a possibility of electrical arcing or the formation of galvanic couples with dissimilar metals. Proper insulation, grounding, and preventive measures should be implemented to avoid any adverse effects on gear performance or electrical systems.

It’s important to consider the specific environmental conditions and requirements of the gear application when assessing the performance of aluminum gears. In many cases, aluminum gears can perform satisfactorily in various environments with proper design, material selection, lubrication, and maintenance practices. However, for extreme or highly specialized environments, alternative materials or additional protective measures may be necessary.

In summary, the performance of aluminum gears in different environments depends on factors such as corrosion resistance, temperature effects, humidity, abrasion resistance, electrical properties, and specific application considerations. Understanding these factors and implementing appropriate measures ensures optimal performance and durability of aluminum gears in diverse environmental conditions.

aluminum gear

How do aluminum gears handle shock and impact loads?

Aluminum gears can effectively handle shock and impact loads. Here’s a detailed explanation:

1. Material Strength: Aluminum alloys used for gears exhibit good strength properties, allowing them to withstand sudden shock and impact loads. While aluminum is not as strong as materials like steel, proper gear design and material selection can ensure that aluminum gears meet the required load-bearing capacity for specific applications.

2. Flexibility and Ductility: Aluminum possesses inherent flexibility and ductility, which can help absorb and distribute impact forces. When subjected to shock or impact loads, aluminum gears can deform slightly to dissipate energy and reduce the risk of immediate failure. This characteristic allows aluminum gears to handle sudden and high-intensity loads without catastrophic damage.

3. Resilience: Aluminum gears have a certain degree of resilience, meaning they can recover their original shape after experiencing deformation from shock or impact loads. This resilience allows aluminum gears to continue functioning effectively even after encountering transient high loads.

4. Design Considerations: Proper gear design is crucial for handling shock and impact loads effectively. Engineers can incorporate features such as reinforced tooth profiles, optimized gear geometry, and appropriate surface treatments to enhance the strength and durability of aluminum gears. These design considerations help distribute stress evenly across the gear teeth, minimizing the risk of localized failures.

5. Load Distribution: Aluminum gears can distribute shock and impact loads over a larger contact area, reducing the concentration of stress on individual gear teeth. This load distribution capability prevents localized stress points and helps prevent premature tooth wear or breakage.

6. Surface Treatments: Surface treatments like shot peening or case hardening can be applied to aluminum gears to enhance their resistance to shock and impact loads. These treatments introduce compressive stresses on the gear surface, improving its fatigue strength and resistance to crack initiation and propagation caused by sudden loads.

7. Compatibility with Other Components: Aluminum gears can be designed to work in conjunction with other components in the system to handle shock and impact loads. By considering the overall system dynamics and ensuring compatibility between gears, bearings, shafts, and housing materials, the entire system can better absorb and distribute impact forces, improving its overall resilience.

8. Testing and Validation: Aluminum gears undergo rigorous testing and validation processes to ensure their performance under shock and impact loads. These tests simulate real-world operating conditions, including sudden impacts and high-intensity loads, to assess the gear’s durability and reliability. Manufacturers rely on these tests to verify that aluminum gears can handle the expected shock and impact loads in specific applications.

In summary, aluminum gears handle shock and impact loads through their material strength, flexibility, ductility, resilience, design considerations, load distribution capability, surface treatments, compatibility with other components, and validation through testing. By employing appropriate design practices and material selection, aluminum gears can reliably and effectively handle sudden and high-intensity loads in various applications.

aluminum gear

What industries commonly use aluminum gears?

Aluminum gears find applications in various industries. Here’s a detailed explanation:

1. Automotive Industry: The automotive industry extensively uses aluminum gears, particularly in transmissions and differentials. The lightweight nature of aluminum gears helps improve fuel efficiency and overall vehicle performance. Additionally, aluminum gears are used in engine timing systems, power steering mechanisms, and other automotive components.

2. Aerospace Industry: Aluminum gears are utilized in the aerospace industry for applications such as aircraft engines, landing gear systems, and actuation mechanisms. The weight reduction benefits of aluminum gears are particularly valuable in aerospace, where minimizing weight is crucial for fuel efficiency and payload capacity.

3. Railway Industry: Aluminum gears are employed in various railway applications, including propulsion systems, gearboxes, and braking systems. The lightweight nature of aluminum gears helps reduce energy consumption and enhances the overall efficiency of railway systems. Additionally, aluminum gears offer corrosion resistance, which is advantageous in railway environments.

4. Marine Industry: Aluminum gears are used in marine applications, such as boat propulsion systems, marine engines, and winches. The corrosion resistance of aluminum gears is especially important in marine environments where exposure to saltwater and moisture is common.

5. Machinery and Equipment Manufacturing: Aluminum gears are utilized in a wide range of machinery and equipment, including industrial machinery, agricultural equipment, construction machinery, and material handling systems. The lightweight nature, corrosion resistance, and design flexibility of aluminum gears make them suitable for various machinery applications.

6. Electronics and Robotics: Aluminum gears are employed in electronics and robotics applications where weight reduction, compact size, and electrical conductivity are essential. They are used in precision equipment, robotic arms, automation systems, and various electromechanical devices.

7. Medical Equipment: The medical equipment industry utilizes aluminum gears in devices such as imaging equipment, robotic surgical systems, and diagnostic instruments. Aluminum gears offer advantages such as lightweight construction, noise reduction, and electrical conductivity in medical applications.

8. Sports and Recreation: Aluminum gears are used in sports and recreational equipment, including bicycles, motorcycles, scooters, and fitness machines. The lightweight nature of aluminum gears contributes to improved performance, maneuverability, and user experience in these applications.

9. Power Generation: Aluminum gears find applications in power generation systems, such as wind turbines and hydroelectric generators. The lightweight construction of aluminum gears facilitates efficient energy conversion and reduces the loads on the power transmission components.

These are just a few examples of the industries that commonly use aluminum gears. The versatility, lightweight nature, corrosion resistance, and other advantageous properties of aluminum gears make them suitable for a wide range of applications across numerous industries.

China Good quality OEM Alloy Aluminum Plastic Machining Stainless Steel Gear bevel spiral gearChina Good quality OEM Alloy Aluminum Plastic Machining Stainless Steel Gear bevel spiral gear
editor by CX 2023-09-28