China high quality Custom 48p Motor Tooth CZPT Aluminum Gear Stainless Steel Small Worm Gear Spur Gear worm gearbox

Product Description

 

Customized Aluminum Parts CNC Milling Irregular Shape Parts
We are manufactural Machining parts firm in China,Specializing in All Kinds of Precision Machinery Product for Our Client.And,our products can be Customized by your require.

Specification:

1.Material Aluminum, Brass, Bronze, Copper, Hardened Metals
2.Tolerance +/-0.05mm
3.Finishing anodizing,polishing,plating ,blacken ect
4.Edges and holes debarred
5.Surfaces free of scratches
6.Material capabilities aluminum, stainless steel, copper, plastic and more
7.Various materials and finishing ways are available
8.Non-standard aluminum product
9.Material and finishing comply with RoHS Directive
10.Small orders are welcome

Technical Details

Technical Process CNC machining, EDM W/C
Dimension  Client’s artwork is available
Capability Milling:Length,machining range up to 1100*600 mm
Turning: Diameter 0.05mm~300mm ; Length 0.5mm ~ 750mm
Wire Cutting: machining range can up to 450*400*300mm 
Precision Turning and Milling:+/- 0.002mm(+/-0.000098 inch)
Wire Cutting: +/- 0.002 mm (+/-0.000098 inch)

Equipment List: 

Equipment List
Name Quantity
(set)
Origin Precision Running Distance
CNC gantry machine  1 China 0.005mm 2000*1300mm
CNC machining Centers 1 China 0.005mm 600*500mm
CNC horizontal machine center 4 China 0.005mm 800*500mm
CNC machining Centers 9 China 0.005mm 600*500mm
CNC lathe/mill machine center 4 China 0.005mm 50*150mm
Lathe Machine 2 China 0.01mm 200*750mm
 Milling Machine 10 China 0.01mm 300*700mm
grinding machine 3 ZheJiang 0.003mm 150*400mm
High Speed W/C 4 China 0.015mm 250*300*400mm
Slow Feeding W/C 1 China    
Sand Blast Machine 1 China    
Polishing Machine 1 China    

QA inspection Equipments:

Measuring Equipment
Name Qty(set) Origin Precision W.T
Height Gauge 2 Swiss 0.001mm  
Microscopy 1 China 0.005mm  
Rockwell Hardness Tester 1 China 0.01mm  
projector 1 Japan 0.003mm  
Aluminum alloy spectrometer 1 Germany    
Pull test Machine 1 China   5T

ZheZheJiang nlead Precision Co., Ltd. which focuses on CNC machining, including milling, turning, auto-lathe turning,holing,
grinding, heat treatment from raw materials of bars, tube, extruded profiles, blanks of cold forging & hot forging, aluminum
die casting.
We provide one-stop service, from professional design analysis, to free quote, fast prototype, IATF16949 & ISO14001
standard manufacturing, to safe shipping and great after-sales services.During 16 years, we have win lots of trust in the
global market, most of them come from North America and Europe.
Now you may have steady customers, and hope you can keep us in  the archives to get more market news.
Sunlead produce all kinds of machining parts according to customer’s drawing, we can produces stainless steel Turned
parts,carbon steel Turned parts, aluminum turned parts,brass & copper turned parts. Please feel free to send inquiry to
us, and our professional sales manager will get back to you ASAP!

FAQ

Q1. Are you a factory or a trading company?
  We are a factory, welcome to visit our factory.
 
Q2. What kind of production services do you provide?
Mold manufacturing, die casting, CNC machining, stamping, injection molding, assembly and surface treatment.
 
Q3. What’s the delivery date?
Mold: 3-5 weeks
Mass production: 3-4 weeks
 
Q4. How is your quality?
♦We have obtained ISO9001:2015 and IATF16949 certificates.
♦Once the sample is passed, we will make the operating instructions.
♦We will check the products 100% before shipment.
 
Q5. How long will it take for us to get a quotation?
  After receiving the detailed information (your 2D/3D drawings or samples), we will quote you within 2 days.

Q6. What are the elements of your quotation?
Drawings or samples, materials, surface treatment and quantity.
 
Q7. What are your payment terms?
  Mold: 50% prepaid, the balance after sample approval.
  Goods: 50% prepaid, balance T/T before shipment.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 12/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

aluminum gear

Can aluminum gears withstand high torque and load conditions?

Aluminum gears have certain limitations when it comes to high torque and load conditions. Here’s a detailed explanation:

1. Strength: Aluminum is generally not as strong as materials like steel or cast iron. While aluminum alloys used for gears can offer good strength, they may not be as robust as traditional materials in terms of absolute strength. Under extremely high torque or heavy load conditions, there is a risk of deformation or failure of aluminum gears.

2. Design Considerations: To ensure that aluminum gears can withstand high torque and load conditions, proper design considerations are crucial. Factors such as gear geometry, tooth profile, tooth thickness, and material selection need to be carefully evaluated and optimized. Reinforcements, such as ribbing or thicker sections, can be incorporated into the gear design to enhance strength and load-bearing capacity.

3. Heat Dissipation: Aluminum has good thermal conductivity, which helps dissipate heat generated during high torque or heavy load operations. Heat can affect the performance and integrity of gears, leading to increased wear or potential failure. Proper lubrication and cooling mechanisms should be implemented to manage heat buildup and ensure optimal gear performance.

4. Surface Treatments: Surface treatments like hard anodizing or coatings can be applied to aluminum gears to improve their hardness, wear resistance, and surface durability. These treatments help mitigate the effects of high torque and load conditions, reducing the risk of surface damage or wear.

5. Application Considerations: The suitability of aluminum gears for high torque and load conditions depends on the specific application requirements. In some cases, aluminum gears may be well-suited for moderate torque and load applications, such as in certain automotive or machinery applications. However, in heavy-duty or extreme conditions, alternative materials like steel or cast iron may be more appropriate.

It’s important to note that engineering judgment, proper design practices, and thorough evaluation of the specific operating conditions are essential in determining whether aluminum gears can withstand high torque and load conditions. In critical applications where high torque or heavy loads are expected, gear manufacturers may choose materials with higher strength and load-bearing capabilities.

In summary, while aluminum gears can be used in certain high torque and load conditions, their suitability depends on factors such as gear design, material selection, heat dissipation, surface treatments, and application requirements. Careful consideration and engineering expertise are necessary to ensure safe and reliable operation of aluminum gears under these conditions.

aluminum gear

Can aluminum gears be used in renewable energy systems?

Yes, aluminum gears can be used in renewable energy systems. Here’s a detailed explanation:

1. Lightweight and Efficient: Aluminum gears offer the advantage of being lightweight, which is beneficial in renewable energy systems where weight reduction can enhance overall efficiency. For example, in wind turbines, lighter gears reduce the stress on the turbine structure and enable more efficient power generation by reducing the inertia and drag on the rotor.

2. Corrosion Resistance: Aluminum alloys exhibit good corrosion resistance, making them suitable for use in renewable energy systems that are often exposed to outdoor environments. This corrosion resistance ensures the durability and longevity of the gears, even in challenging weather conditions.

3. High Strength-to-Weight Ratio: Despite being lightweight, aluminum alloys can provide adequate strength and durability required for the demanding operational conditions in renewable energy systems. The high strength-to-weight ratio of aluminum gears allows for efficient power transmission while minimizing the weight and size of the gear components.

4. Compatibility with Lubricants: Aluminum gears are compatible with various lubricants commonly used in renewable energy systems. Proper lubrication reduces friction, wear, and heat generation, ensuring smooth and efficient gear operation. The compatibility of aluminum gears with lubricants simplifies maintenance and extends the lifespan of the gear system.

5. Design Flexibility: Aluminum is a highly formable material, allowing for versatile gear design possibilities. Engineers can optimize gear geometries and tooth profiles to improve efficiency, reduce noise, and enhance overall system performance. The design flexibility of aluminum gears enables customization to meet the specific requirements of renewable energy applications.

6. Cost-Effectiveness: Aluminum gears offer cost advantages over other materials such as steel or high-performance alloys. The lower material cost and ease of manufacturing aluminum gears contribute to cost-effective solutions in renewable energy systems, making them an attractive option for gear applications.

7. Reduced Environmental Impact: Aluminum is a highly recyclable material, aligning with the sustainability goals of renewable energy systems. The recyclability of aluminum gears reduces the environmental impact and supports the circular economy by conserving resources and reducing waste.

8. Specific Applications: Aluminum gears find applications in various renewable energy systems, including wind turbines, solar power systems, hydroelectric generators, and tidal energy converters. In each of these applications, aluminum gears contribute to efficient power conversion, improved system performance, and reduced maintenance requirements.

Overall, aluminum gears offer several advantages for use in renewable energy systems, including lightweight design, corrosion resistance, high strength-to-weight ratio, compatibility with lubricants, design flexibility, cost-effectiveness, reduced environmental impact, and suitability for specific applications. These qualities make aluminum gears a viable choice for maximizing the performance and efficiency of renewable energy systems.

aluminum gear

How do aluminum gears compare to other materials in terms of weight?

Aluminum gears have distinct advantages when it comes to weight. Here’s a detailed explanation:

1. Lightweight Nature: Aluminum gears are significantly lighter compared to gears made from other materials such as steel or cast iron. Aluminum has a lower density than these materials, resulting in gears that weigh less for the same size and shape.

2. Weight Reduction Benefits: The lightweight nature of aluminum gears offers several benefits:

  • Improved Energy Efficiency: The reduced weight of aluminum gears contributes to improved energy efficiency in machinery. With lighter gears, less energy is required to rotate or move the gears, resulting in reduced power consumption.
  • Reduced Inertia: The lower weight of aluminum gears reduces the inertia of rotating parts. This enables quicker acceleration and deceleration, leading to improved responsiveness and overall performance of the machinery.
  • Easier Handling and Installation: Aluminum gears are easier to handle and install due to their lighter weight. This simplifies the assembly process and reduces the physical effort required for maintenance or replacement of gears.

3. Comparison with Other Materials: When compared to materials like steel or cast iron, aluminum gears can be up to three times lighter, depending on the specific alloys and manufacturing methods used.

4. Trade-off with Strength: It’s important to note that the lightweight nature of aluminum gears comes with a trade-off in terms of strength. Aluminum has lower strength compared to materials like steel, which limits the load-carrying capacity of aluminum gears. Therefore, aluminum gears are typically used in applications with lighter loads and lower torque requirements.

5. Application Considerations: The choice between aluminum gears and gears made from other materials depends on the specific application requirements. In applications where weight reduction is crucial, such as automotive or aerospace systems, aluminum gears can provide significant advantages. However, in applications with heavy loads or high torque, materials with higher strength, like steel, may be more suitable.

In summary, aluminum gears are notably lighter compared to gears made from materials like steel or cast iron. Their lightweight nature offers benefits such as improved energy efficiency, reduced inertia, and easier handling and installation. However, it’s important to consider the trade-off in strength when choosing aluminum gears for specific applications. By carefully assessing the weight requirements and load conditions, industries can determine whether aluminum gears are the optimal choice for their machinery.

China high quality Custom 48p Motor Tooth CZPT Aluminum Gear Stainless Steel Small Worm Gear Spur Gear worm gearboxChina high quality Custom 48p Motor Tooth CZPT Aluminum Gear Stainless Steel Small Worm Gear Spur Gear worm gearbox
editor by CX 2023-11-14