China Hot selling OEM Factory CNC Machining Part 4 Axis Milling/Turning Carbon/Stainless Steel Machinery/Motor Gear cycle gear

Product Description

Product Description

***Customized Precision CNC Machining Parts Manufacturing Factory.
***
Maching for casting and various rapid prototype machining part.
***Parts from various metal(steel,aluminum,brass,copper,titanium) to plastic materials.

Item Description
Equipment 5-axis machining center, 4-axis machining center, CNC vertical/horizontal machining, gantry machining center,NC boring-milling machine,NC lathe,grinding machine, etc.
Process Turning,milling,boring,drilling,honing,keyway slotter etc.
Material Aluminum: 5052,6061,6061,7075,ADC10,ADC12,A356 etc;
Steel:carbon steel,stainless steel,and other alloy steel;
Brass:C15710,C11000,C12000,C22000,C27200,etc;
Pure Ti and Ti alloy;
Plastic;
Suface polished,wet painting,powder coating,anodizing,e-coating,electro-plating;PVDF coating;chemical blacken;
Inspection CMM+gauges
Sample 100% inspection;
Mass production:On-line operator self-inspection; AQL sampling +key dimensions:100%,
Quality Control Control plan, flow chart, PPAP, PFEMA,CPK analysis;

Company Profile

HangZhou ACES is an OEM manufacturer, mainly for casting parts, CNC machining parts and sheet metal stamping parts. We have wide experience in producing and exporting metal parts, not only for OEM parts but also have the professional team for ODM.

Besides the casting, ACES also provides the customers with more comprehensive services. Various machining equipment will meet different precision machining requests, such as NC lathe, CNC precision automatic lathe, vertical CNC machine, horizontal CNC machine center, CNC engraving machine, 4-axis and 5-axis CNC machine center. From the sample developing to the mass production, the quality is strictly controlled from each operator to the professional inspection team. The quality control tools such as CMM inspection, flow chart, control plan, PPAP and CPK analysis are also widely used in our workshop.

ACES is not only an OEM casting factory but also offering the machining service. Besides the casting part machining, ACES also focuses on rapid prototyping CNC machining service from small batch to large volume mass production for various metal and CHINAMFG and specializes in manufacturing high precision parts.

When starting the developing, our engineering and production team will discuss the drawing, study the procedures, prepare the concerning fixtures, cutting tools and inspection gauges. If needed, we will purchase customized cutters and inspection gauges in advance so as to keep the smooth proceeding of the future production.

To create best value for each customer is our constant pursuit. High quality, on-time delivery, excellent services are the key factors of our management. Based on the professional team, ACES will offer you one-stop CNC machining OEM service.

Looking CHINAMFG to receiving your inquiries and being 1 of your long-term partners.

Packaging & Shipping

ACES always designs the suitable part package during sample development according to the part structure, customer`s request and batch quantity.
Every package will ensure the package and part safety during transportation, and make sure every part does not collide with each other.

FAQ

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Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Furniture,Boat,Railway,Agriculture Machine Part,
Standard: GB, EN, China GB Code, JIS Code, ASME
Surface Treatment: Painting,Powder Coating,Anodizing,Electroplating,
Samples:
US$ 1.68/Piece
1 Piece(Min.Order)

|

Order Sample

Min qty:1 pc; ISIR report;Separate packed.
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic gear

How do you choose the right type of plastic material for specific applications?

Choosing the right type of plastic material for specific applications requires careful consideration of various factors. Here’s a detailed explanation of the process:

1. Identify Application Requirements: Begin by understanding the specific requirements of the application. Consider factors such as temperature range, chemical exposure, mechanical stress, electrical properties, dimensional stability, and regulatory compliance. This initial assessment will help narrow down the suitable plastic material options.

2. Research Plastic Material Properties: Conduct thorough research on different types of plastic materials and their properties. Consider factors such as mechanical strength, thermal stability, chemical resistance, electrical conductivity, impact resistance, UV stability, and food safety approvals. Plastic material datasheets and technical resources from manufacturers can provide valuable information.

3. Evaluate Material Compatibility: Assess the compatibility of the plastic material with the surrounding environment and other components in the system. Consider the potential for chemical reactions, galvanic corrosion, thermal expansion, and any specific requirements for mating surfaces or interfaces. Ensure the selected material is compatible with the intended operating conditions.

4. Consider Manufacturing Process: Evaluate the manufacturing process involved in producing the desired component or product. Different plastic materials may have specific requirements or limitations for processes such as injection molding, extrusion, blow molding, or machining. Ensure the chosen material is compatible with the selected manufacturing method and can meet the desired quality and production efficiency.

5. Assess Cost and Availability: Consider the cost and availability of the plastic material. Some specialty or high-performance plastics may be more expensive or have limited availability compared to more common materials. Evaluate the cost-effectiveness and feasibility of using the selected material within the project’s budget and timeline.

6. Consult with Material Experts: If necessary, consult with material experts, engineers, or suppliers who have expertise in plastic materials. They can provide valuable insights and recommendations based on their experience and knowledge of specific applications. Their input can help ensure the optimal material selection for the intended use.

7. Perform Prototype and Testing: Before finalizing the material selection, it’s advisable to produce prototypes or conduct testing using the chosen plastic material. This allows for verification of the material’s performance, dimensional accuracy, strength, durability, and other critical factors. Iterative testing and evaluation can help refine the material selection process if needed.

By following these steps and considering the application requirements, material properties, compatibility, manufacturing process, cost, and expert advice, it’s possible to choose the most appropriate plastic material for specific applications. Proper material selection is crucial for ensuring optimal performance, longevity, and safety in various industries and products.

plastic gear

How do plastic gears handle lubrication and wear?

Plastic gears handle lubrication and wear differently compared to metal gears. Here’s a detailed explanation of their behavior:

1. Lubrication in Plastic Gears: Lubrication plays a crucial role in the performance and longevity of plastic gears. While metal gears often require continuous lubrication, plastic gears have different lubrication requirements due to their inherent properties. Here are some key considerations:

  • Self-Lubrication: Some plastic materials, such as certain formulations of polyoxymethylene (POM), have inherent self-lubricating properties. These materials have a low coefficient of friction and can operate with minimal lubrication or even dry. Self-lubricating plastic gears can be advantageous in applications where the use of external lubricants is impractical or undesirable.
  • Lubricant Compatibility: When external lubrication is necessary, it’s important to choose lubricants that are compatible with the specific plastic material used in the gears. Certain lubricants may degrade or adversely affect the mechanical properties of certain plastics. Consultation with lubricant manufacturers or experts can help identify suitable lubricants that won’t cause degradation or wear issues.
  • Reduced Lubricant Requirements: Plastic gears generally have lower friction coefficients compared to metal gears. This reduced friction results in lower heat generation and less wear, which in turn reduces the demand for lubrication. Plastic gears may require less frequent lubricant replenishment or lower lubricant volumes, reducing maintenance requirements.
  • Appropriate Lubricant Application: When applying lubricant to plastic gears, care should be taken to avoid excessive amounts that could lead to contamination or leakage. Lubricants should be applied in a controlled manner, ensuring they reach the critical contact points without excessive buildup or excess spreading beyond the gear surfaces.

2. Wear in Plastic Gears: Plastic gears exhibit different wear characteristics compared to metal gears. While metal gears typically experience gradual wear due to surface interactions, plastic gears may undergo different types of wear mechanisms, including:

  • Adhesive Wear: Adhesive wear can occur in plastic gears when high loads or speeds cause localized melting or deformation at the gear teeth contact points. This can result in material transfer between gear surfaces and increased wear. Proper material selection, gear design optimization, and lubrication can help minimize adhesive wear in plastic gears.
  • Abrasive Wear: Abrasive wear in plastic gears can be caused by the presence of abrasive particles or contaminants in the operating environment. These particles can act as abrasive agents, gradually wearing down the gear surfaces. Implementing effective filtration or sealing mechanisms, along with proper maintenance practices, can help reduce abrasive wear in plastic gears.
  • Fatigue Wear: Plastic materials can exhibit fatigue wear under cyclic loading conditions. Repeated stress and deformation cycles can lead to crack initiation and propagation, ultimately resulting in gear failure. Proper gear design, material selection, and avoiding excessive loads or stress concentrations can help mitigate fatigue wear in plastic gears.

3. Gear Material Selection: The choice of plastic material for gears can significantly impact their lubrication and wear characteristics. Different plastic materials have varying coefficients of friction, wear resistance, and compatibility with lubricants. It’s important to select materials that offer suitable lubrication and wear properties for the specific application requirements.

4. Operational Considerations: Proper operating conditions and practices can also contribute to the effective handling of lubrication and wear in plastic gears. Avoiding excessive loads, controlling operating temperatures within the material’s limits, implementing effective maintenance procedures, and monitoring gear performance are essential for ensuring optimal gear operation and minimizing wear.

In summary, plastic gears can handle lubrication and wear differently compared to metal gears. They may exhibit self-lubricating properties, reduced lubricant requirements, and require careful consideration of lubricant compatibility. Plastic gears can experience different types of wear, including adhesive wear, abrasive wear, and fatigue wear. Proper material selection, gear design, lubrication practices, and operational considerations are crucial for ensuring efficient lubrication and minimizing wear in plastic gears.

plastic gear

What are the advantages of using plastic gears in machinery?

Plastic gears offer several advantages when used in machinery. Here’s a detailed explanation of the advantages of using plastic gears:

  • Lightweight: Plastic gears are significantly lighter in weight compared to metal gears. This lightweight characteristic is particularly beneficial in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties, which help reduce noise and vibration levels during operation. The ability to absorb and dissipate vibrations leads to quieter machinery, making plastic gears suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. This makes plastic gears suitable for applications in corrosive environments, where metal gears may suffer from degradation or require additional protective coatings.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. These materials can reduce friction and wear between gear teeth, eliminating the need for external lubrication. Self-lubricating plastic gears can simplify maintenance requirements and reduce the risk of lubricant contamination or leakage in machinery.
  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient, resulting in lower overall production costs. This cost advantage makes plastic gears an attractive option for applications where budget considerations are important.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Electrical Insulation: Plastic gears provide electrical insulation properties, which can be advantageous in machinery where electrical or electronic components are in close proximity to the gears. The electrical insulation helps prevent the risk of electrical short circuits or interference caused by metal gears coming into contact with conductive parts.

It’s important to note that while plastic gears offer unique advantages, they also have limitations. They may not be suitable for applications requiring extremely high torque, high temperatures, or where precise positioning is critical. The selection of plastic gears should consider the specific requirements of the machinery and the mechanical properties of the chosen plastic material.

China Hot selling OEM Factory CNC Machining Part 4 Axis Milling/Turning Carbon/Stainless Steel Machinery/Motor Gear cycle gearChina Hot selling OEM Factory CNC Machining Part 4 Axis Milling/Turning Carbon/Stainless Steel Machinery/Motor Gear cycle gear
editor by CX 2024-04-17