China Professional Customized Spur /Bevel/ Worm Gear with CZPT with high quality

Product Description

 

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    Founded in November 2000, Xihu (West Lake) Dis.g Seiko Machinery Co., Ltd. is located in Xihu (West Lake) Dis., ZheJiang province, the hometown of blacksmiths. The company covers an area of more than 150 mu and has more than 200 employees.  Specializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring, such as drill output gear shaft and supporting shaft, planet carrier, bearing, round the sun, planetary wheel, axle shaft and other kinds of engineering machinery parts and wind power precision gear, is a collection of engineering machinery series and wind series precision gear components research and development, production, sales for the integration of high-tech enterprises.  Since its establishment, Xihu (West Lake) Dis.g Seiko has been taking production and research and development as the core, and has formed its own technical industry chain.  Diligent in exploration and innovation, with excellent products to serve every enterprise.  Product supply chain throughout the country and even the world, for many CHINAMFG domestic enterprise OEM supporting supply gear parts, products exported to the United States, Russia, South Korea and other countries and regions.  

  Company fixed assets of 200 million yuan, the existing equipment production capacity of 300 million yuan, the company forging production line has 1250 tons of hydraulic press, 630 tons of hydraulic press, Ø800 reamer, Ø630 reamer, air hammer, free forging hammer, equipped with natural gas heating furnace, electric furnace, and other equipment.  There are 27 CNC vertical lathes, 21 high-precision turn-milling compound inclined lathes and 25 vertical machining centers in the machining workshop.  There are more than 70 sets of CNC gear shaping machines such as YK5150D/YKC5150H, more than 50 sets of CNC gear hobbing machines, 4 sets of YK3180A roller milling compound machines, 1 set of YK8150 gear turning machines, 6 sets of 120 tons vertical broaching machines and through ultrasonic spray cleaning machines;  There are also more than 200 sets of CNC lathes, CNC drilling machines, grinding machines, milling machines, general vehicles and other equipment.  The heat treatment workshop has box-type electric furnace, return furnace, medium frequency, high frequency, super audio quenching equipment and double row push rod gas carburizing CHINAMFG production line.  The testing equipment includes 3 coordinate measuring machine, gear measuring center, magnetic flaw detection machine, tensile testing machine, etc. It is equipped with metallographic laboratory and physical and chemical laboratory, with complete facilities and testing equipment, which guarantee the quality of products.  

  The company has a perfect product quality assurance system, has passed the IS09001:2015 certification;  Passed the IATF16949:2016 certification and ISO14000 environmental system certification.  Xihu (West Lake) Dis.g Seiko has always been “integrity-based, quality first” as the business philosophy, strict in all aspects of the process flow, broke through many problems in the construction machinery industry, R & D and manufacturing a variety of high-quality mechanical products.  Especially in the construction machinery, axle wheel edge tooth ring of medium frequency heat treatment process can be comparable with the foreign advanced technology;  After years of practice and innovation, the quenched tooth ring, no matter in the process quality, deformation, hardening layer depth and other aspects are in the forefront of the world, all aspects are better than carburizing, nitriding process. 

 The company is developing laser quenching process, which will replace nitride energy consumption, serious pollution and other problems. 

Production equipment

1. who are we?
    Founded in November 2000, Xihu (West Lake) Dis.g Seiko Machinery Co., Ltd. is located in Xihu (West Lake) Dis., ZheJiang province
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Saic maxus,Great Wall,Foton,JMC,JAC

4. why should you buy from us not from other suppliers?
Specializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring

5. what services can we provide?
Accepted Delivery Terms: FOB;
Accepted Payment Currency:USD;
Accepted Payment Type: T/T,MoneyGram,PayPal,Cash;
Language Spoken:English,Chinese,FrenchSpecializing in the production of winding, rotary, walk, crawler crane, dig the reducer gear ring

Application: Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Samples:
US$ 700/Piece
1 Piece(Min.Order)

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Customization:
Available

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bevel gear

Can bevel gears be used in precision manufacturing equipment?

Yes, bevel gears can be used in precision manufacturing equipment due to their ability to transmit motion and power at varied angles with high accuracy. Here’s a detailed explanation:

Bevel gears are well-suited for precision manufacturing equipment where precise motion control, high torque transmission, and accurate angular positioning are essential. Here are some key reasons why bevel gears are suitable for such applications:

  1. Angular Transmission: Bevel gears excel at transmitting motion and power between intersecting shafts at different angles. In precision manufacturing equipment, where components often require precise angular positioning, bevel gears provide an efficient means of achieving the necessary motion transfer. They allow for smooth and accurate rotation, ensuring precise alignment and positioning of machine components.
  2. Compact Design: Bevel gears have a compact design, making them suitable for applications where space is limited. In precision manufacturing equipment, where machines often have complex structures and require tight integration of components, the compact size of bevel gears allows for efficient utilization of available space. This is particularly advantageous when designing compact and high-precision machinery.
  3. High Torque Transmission: Bevel gears are capable of transmitting high torque loads, making them suitable for precision manufacturing equipment that requires the transmission of substantial power. Whether it’s in rotary tables, indexing mechanisms, or gearboxes, bevel gears can efficiently transfer high torque while maintaining accuracy and precision in motion control.
  4. Accuracy and Backlash Control: In precision manufacturing equipment, minimizing backlash and ensuring accurate motion control are critical. Bevel gears can be manufactured with high precision to achieve tight tolerances and minimal backlash. This allows for precise positioning, accurate motion control, and repeatable performance, which are essential in precision manufacturing processes.
  5. Customization Options: Bevel gears can be customized to meet specific requirements of precision manufacturing equipment. Different tooth profiles, gear ratios, materials, and surface treatments can be employed to optimize the gear performance for specific applications. This customization capability allows gear engineers to design bevel gears that precisely match the needs and specifications of the equipment.

Examples of precision manufacturing equipment where bevel gears are commonly used include CNC machines, milling machines, gear hobbing machines, rotary tables, indexing mechanisms, and various types of gearboxes. These machines rely on the precise and reliable motion transmission provided by bevel gears to achieve accurate and high-quality manufacturing processes.

It is important to note that the selection and design of bevel gears for precision manufacturing equipment should consider factors such as load requirements, speed, operating conditions, backlash limitations, and noise considerations. Gear engineers and machine designers often conduct detailed analyses and calculations to ensure the bevel gears meet the necessary performance criteria and contribute to the overall precision and reliability of the equipment.

In summary, bevel gears are well-suited for precision manufacturing equipment due to their ability to provide accurate angular transmission, compact design, high torque transmission, and customization options. Incorporating bevel gears in precision machinery contributes to precise motion control, accurate positioning, and reliable performance, enabling the production of high-quality and precise manufactured components.

bevel gear

How do you retrofit an existing mechanical system with a bevel gear?

Retrofitting an existing mechanical system with a bevel gear involves modifying the system to incorporate the bevel gear for improved functionality or performance. Here’s a detailed explanation of the retrofitting process:

  1. Evaluate the Existing System: Begin by thoroughly evaluating the existing mechanical system. Understand its design, components, and operational requirements. Identify the specific areas where the introduction of a bevel gear can enhance the system’s performance, efficiency, or functionality.
  2. Analyze Compatibility: Assess the compatibility of the existing system with the integration of a bevel gear. Consider factors such as available space, load requirements, torque transmission, and alignment feasibility. Determine if any modifications or adaptations are necessary to accommodate the bevel gear.
  3. Design Considerations: Based on the system evaluation and compatibility analysis, develop a design plan for incorporating the bevel gear. Determine the appropriate gear type, size, and configuration that best suits the retrofitting requirements. Consider factors such as gear ratio, torque capacity, tooth profile, and mounting options.
  4. Modify Components: Identify the components that need modification or replacement to integrate the bevel gear. This may involve machining new shafts or shaft extensions, modifying housing or mounting brackets, or adapting existing components to ensure proper alignment and engagement with the bevel gear.
  5. Ensure Proper Alignment: Proper alignment is crucial for the successful integration of the bevel gear. Ensure that the existing system components and the bevel gear are aligned accurately to maintain smooth and efficient power transmission. This may involve adjusting shaft positions, aligning bearing supports, or employing alignment fixtures during the retrofitting process.
  6. Lubrication and Sealing: Consider the lubrication requirements of the bevel gear system. Ensure that appropriate lubricants are selected and provisions for lubrication are incorporated into the retrofit design. Additionally, pay attention to sealing arrangements to prevent lubricant leakage or ingress of contaminants into the gear system.
  7. Testing and Validation: After the retrofitting process is complete, conduct thorough testing and validation of the modified mechanical system. Ensure that the bevel gear functions as intended and meets the desired performance requirements. Perform functional tests, load tests, and monitor the system for any abnormalities or issues.
  8. Maintenance and Documentation: Develop a maintenance plan for the retrofitted system, including periodic inspection, lubrication, and any specific maintenance tasks related to the bevel gear. Document the retrofitting process, including design modifications, component specifications, alignment procedures, and any other relevant information. This documentation will be valuable for future reference, troubleshooting, or potential further modifications.

Retrofitting an existing mechanical system with a bevel gear requires careful planning, engineering expertise, and attention to detail. It is recommended to involve experienced gear engineers or professionals with expertise in retrofitting processes to ensure a successful integration and optimal performance of the bevel gear within the system.

By retrofitting an existing mechanical system with a bevel gear, it is possible to enhance its capabilities, improve efficiency, enable new functionalities, or address specific performance issues. Proper analysis, design, and implementation are essential to achieve a successful retrofit and realize the desired benefits of incorporating a bevel gear into the system.

bevel gear

What is a bevel gear and how does it work?

A bevel gear is a type of gear that has teeth cut on the cone-shaped surface of the gear. It is used to transmit rotational motion and power between two intersecting shafts. Here’s a detailed explanation of what a bevel gear is and how it works:

A bevel gear consists of two cone-shaped gears with intersecting axes. The gear teeth are cut on the tapered surface of the gears. The gear with the smaller diameter is called the pinion, while the gear with the larger diameter is called the crown gear or ring gear.

Bevel gears are classified into different types based on their tooth geometry and arrangement. The most common types are straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, allowing for smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel.

When two bevel gears mesh together, the rotational motion from one gear is transmitted to the other gear. The gear teeth engage and disengage as the gears rotate, transferring torque and power between the shafts.

The operation of bevel gears is similar to that of other types of gears. When the pinion gear rotates, it causes the crown gear to rotate in the opposite direction. The direction of rotation can be reversed by changing the orientation of the gears. Bevel gears can provide different speed ratios and torque conversions depending on the gear sizes and the number of teeth.

The key characteristics of bevel gears include:

  • Transmission of motion: Bevel gears are used to transmit rotational motion between intersecting shafts, allowing for changes in direction and speed.
  • Torque transfer: Bevel gears can transmit torque from one shaft to another, allowing for power transmission in various mechanical systems.
  • Axial thrust: Due to the angled tooth arrangement, bevel gears generate axial thrust forces that need to be properly supported or accounted for in the design of the mechanical system.
  • Efficiency and noise: The efficiency and noise characteristics of bevel gears depend on factors such as tooth design, lubrication, and manufacturing quality.

Bevel gears are commonly used in a wide range of applications, including automotive differentials, power tools, printing presses, machine tools, and marine propulsion systems. Their ability to transmit motion and torque at intersecting angles makes them versatile and suitable for various mechanical systems.

In summary, a bevel gear is a cone-shaped gear that transmits rotational motion and power between intersecting shafts. It works by meshing the gear teeth of two gears, allowing for the transfer of torque and rotational motion. Bevel gears are available in different types and are used in various applications that require changes in direction or speed of rotational motion.

China Professional Customized Spur /Bevel/ Worm Gear with CZPT with high qualityChina Professional Customized Spur /Bevel/ Worm Gear with CZPT with high quality
editor by CX 2023-09-25