China Professional OEM Auto Spare Part for CZPT China CZPT Wheel Pinion Helical Gear manufacturer

Product Description

Product Parameters

PRODUCT NAME: Rear Axle Drive Pinion and Gear

NO. APPLICABLE VEHICLE GEAR RATIO PART NO. REFERENCE WEIGHT(KG)
1 MITSUBISHI 4D30 6/37 MB005252            12.4
2 MITSUBISHI 4D41 7/37 MB161193  
3 MITSUBISHI 4D32 6/37    
4 MITSUBISHI 4D34 6/37 MC835191            14
5 MITSUBISHI L300F 7/37 MB57164             4.18
6 MITSUBISHI L300P 7/37 MB185457             4
7 MITSUBISHI L300D 7/37 MB241981             6.3
8 MITSUBISHI 8DC9 6/40    
9 MITSUBISHI 6D22 6/45               34.50
10 MITSUBISHI 6D15 6/40               29
11 TOYOTA 14B 6/39 41201-37499             11.4
12 TOYOTA 2400 9/41               5
13 TOYOTA CHINAMFG HT 7/45               18.8
14 TOYOTA LAND CRUISER 9/37                7
15 TOYOTA COASTER 7/39                8.60
16 isu TXD40 6/39 41211-080              19.50
17 isu TXD50 7/39 41211-081              19
18 isu BF-40 6/39 41210-149               20
19 isu NKR 6/41                 16
20 isu NPR 7/41                 10.20
21 isu 10PC1 6/41                  34.50
22 HINO 7/46 41201-1080               24.40
23 HINO KR 7/46                 24.50
24 HINO AKBUS/FF 7/43                 24.50
25 HINO J08C 7/45                 35.00
26 BEDFORD J6-330 6/35 7078107               14.40
27 BEDFORD J5-330 5/34 7167277               15.50
28 BEDFORD 6/35 7167278               14.80
29 BEDFORD 7/37 7165710               14.50
30 BEDFORD 6/35 9157101                21.50  
31 BEDFORD 6/35 716571                14.20
32 U.S.A TRACTOR P7102 7/43    
33 U.S.A TRACTOR P7112 7/47    
34 FORD 6600 C5NN-4610E 7/37 1839118/127                13.50
35 FORD 5000 DONN-4610B 6/37 3571152/136                14.20
36 TRACTOR MF-240 6/37                  15.20
37 TRACTOR MF-135 6/37                  14.60
38 TRACTOR MF-265 11/38    
39 FAIT 12/47                  7.40
40 FAIT 14/47                  7.60
41 MAZDA/W015 7/46                  9.70
42 SUZUKI ST90 7/36                  2.20
43 SUZUKI GAZ 8/41                  7.60

Features

1.Competitive and reasonable price
2.Long lasting and reliable working life time
3.Premium quality standard guaranteed
4.Standard packing or according customers’ specification required.
5.Short production cycle
6.Quickly delivery and wide varieties
7.Large stock,quick shipment
8.Short production cycle,large stock,quick shipment
9.Able to produce according customers’ specification with technical drawing and sample.
10. Material: carbon steel such as C45, 20CrMnTi, 40Cr, 42CrMo or stainless steel or copper or nylon etc.

 

Our Advantages

ADVANCED EQUIPMENT

America Gleason CHINAMFG Bevel Gear Cutting Machine
America A Group of Gleason
Germany Ipsen Gas-tight Multi-purpose Chamber Furnace
Germany Zeiss Three-coordinate Measuring Machine
America Gleason Bevel Gear Cutting Machine
America Gleason Bevel Gear Lapping Machine
America Gleason Bevel Gear Roll Testing Machine

We can supply more than 2 hundred type of Spiral Taper Gear and pinion which are sold well in both domestic and abroad markets for automobile,tractor,engineering and construction machinery, coal mine machinery,chemical and petroleum machinery.

1.Supply for OEM 
2.High quality and reasonable price
3.Material 20Cr MnTi
4.We have quality control system to guarantee best product quality
5.We have professional inspectors.All these inspectors are qualified.

Certifications

 

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After-sales Service: 12 Months
Warranty: 12 Months
Type: Diesel&Gasoline
Material: Steel
Certification: ISO, GB
Automatic: Automatic
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

helical gear

Are helical gears suitable for high-torque applications?

Helical gears are indeed well-suited for high-torque applications. Their design features and characteristics make them capable of handling significant torque loads without compromising performance or durability. Here’s a detailed explanation of why helical gears are suitable for high-torque applications:

  • Inclined Tooth Profile: Helical gears have teeth with an inclined profile, which allows for greater tooth engagement compared to other gear types. This increased contact area spreads the load over multiple teeth, distributing the torque more evenly. As a result, helical gears can handle higher torque levels without exceeding the strength limits of the gear teeth.
  • Large Contact Ratio: The inclined tooth design of helical gears also contributes to a large contact ratio, which refers to the number of teeth in contact at any given moment. The large contact ratio enables helical gears to transmit torque more smoothly and efficiently. It reduces localized stress on individual teeth, minimizing the risk of tooth failure and enhancing the gear’s ability to handle high-torque loads.
  • High Load-Carrying Capacity: Helical gears are known for their high load-carrying capacity. The inclined tooth profile and larger contact area allow helical gears to distribute the torque load over a broader surface, reducing the stress on individual teeth. This design feature enables helical gears to handle higher torque levels without experiencing premature wear or failure.
  • Gradual Tooth Engagement: During gear meshing, the inclined teeth of helical gears gradually engage, resulting in a smooth and gradual transfer of torque. This gradual engagement helps to reduce impact and shock loads, which can be detrimental to gear performance. By minimizing sudden torque spikes, helical gears maintain a consistent and reliable torque transmission, making them suitable for high-torque applications.
  • Efficient Power Transmission: Helical gears offer efficient power transmission, even in high-torque applications. The inclined tooth design reduces sliding friction between the gear teeth, resulting in lower energy losses and improved overall efficiency. This efficiency is particularly beneficial in high-torque applications where power consumption and heat generation need to be minimized.
  • Ability to Handle Variable Torque: Helical gears are capable of handling variable torque loads effectively. The gradual tooth engagement and larger contact area allow helical gears to accommodate fluctuations in torque without compromising performance. This flexibility makes helical gears suitable for applications where torque requirements may vary during operation.

In summary, helical gears are well-suited for high-torque applications due to their inclined tooth profile, large contact ratio, high load-carrying capacity, gradual tooth engagement, efficient power transmission, and ability to handle variable torque. These characteristics make helical gears reliable and durable in demanding industrial scenarios where high torque levels are encountered.

helical gear

Can helical gears be used in precision manufacturing equipment?

Yes, helical gears can be used in precision manufacturing equipment, and they are often chosen for their specific advantages in such applications. Helical gears offer several features that make them suitable for precision manufacturing equipment. Here is a detailed explanation:

  • Smooth and Precise Operation: Helical gears provide smooth and precise operation due to their gradual engagement of teeth. The helical tooth profile allows for gradual contact between mating gears, resulting in reduced noise, vibration, and backlash. The smooth operation is essential in precision manufacturing equipment where precise motion control and accuracy are required.
  • High Load Capacity: Helical gears have high load-carrying capacity due to the larger contact area between the teeth compared to other gear types. This feature is beneficial in precision manufacturing equipment that may encounter heavy loads or high torque requirements. The increased load capacity ensures the gears can withstand the forces involved in precision machining or manufacturing processes.
  • Efficiency: Helical gears can achieve high efficiency levels, especially when properly designed and manufactured. The helical tooth profile allows for efficient power transmission with minimal energy losses. In precision manufacturing equipment, high efficiency is desirable to maximize the utilization of input power and minimize heat generation.
  • Compact Design: Helical gears have a compact design that allows for efficient use of space in precision manufacturing equipment. The helical gear configuration can provide a higher gear ratio in a smaller package compared to other gear types, making it suitable for equipment with limited space or complex layouts.
  • Wide Range of Applications: Helical gears are versatile and can be used in various precision manufacturing equipment. They are commonly found in gearboxes, machine tools, milling machines, lathes, robotics, printing presses, and other equipment where precise motion control and high accuracy are required.

When using helical gears in precision manufacturing equipment, it is crucial to consider factors such as gear quality, material selection, lubrication, and proper alignment. High-quality gear manufacturing processes, accurate gear tooth profiles, and precise gear alignment are essential for achieving the desired precision and performance in manufacturing equipment.

Overall, helical gears are a popular choice in precision manufacturing equipment due to their smooth operation, high load capacity, efficiency, and compact design. Their versatility and ability to deliver precise motion control make them well-suited for various applications in precision manufacturing.

helical gear

What are the benefits of using a helical gear mechanism?

A helical gear mechanism offers several benefits that make it a preferred choice in many applications. Here’s a detailed explanation of the advantages of using a helical gear mechanism:

  • Smooth and Quiet Operation: Helical gears are designed with angled teeth that gradually engage and disengage during rotation. This gradual engagement reduces noise and vibration, resulting in smoother and quieter operation compared to other gear types such as spur gears. The continuous contact between the teeth also helps in distributing the load more evenly, reducing the risk of concentrated wear or damage.
  • High Load-Carrying Capacity: The inclined teeth of helical gears allow for greater tooth engagement compared to spur gears. This increased tooth contact area results in improved load distribution and higher load-carrying capacity. Helical gears can transmit higher torque and handle heavier loads, making them suitable for applications that require high power transmission and torque transfer.
  • Efficient Power Transmission: The inclined tooth profile of helical gears enables smooth and efficient power transmission. The gradual engagement of teeth minimizes shock loads and ensures a continuous transfer of power without sudden jolts or interruptions. This efficiency is particularly beneficial in applications where precise motion control, energy efficiency, and smooth acceleration are required.
  • Versatility and Adaptability: Helical gears can be manufactured in various configurations to suit different application requirements. They can be designed as parallel helical gears for transmitting power between parallel shafts, double helical gears (herringbone gears) for balancing axial thrust, crossed helical gears (screw gears) for non-parallel and non-intersecting shafts, and other specialized variations. This versatility allows for a wide range of gear arrangements and applications.
  • Improved Tooth Strength: The helical tooth profile provides better tooth strength compared to spur gears. The inclined teeth distribute the load over a larger contact area, reducing stress concentrations and enhancing the gear’s resistance to wear, pitting, and tooth breakage. This improved tooth strength contributes to the overall durability and longevity of the gear mechanism.
  • Compact Design: Helical gears can achieve a high gear ratio in a relatively compact design. The inclined teeth allow for more teeth to be in contact at any given time, enabling a higher gear ratio within a limited space. This compactness is advantageous when there are size constraints or when a smaller gear mechanism is desired without sacrificing performance.
  • High Efficiency: Due to their smooth operation and improved tooth engagement, helical gears offer high mechanical efficiency. They minimize power losses caused by friction, heat generation, and vibration, resulting in efficient power transmission. The high efficiency of helical gears is particularly beneficial in applications where energy conservation and reduced operating costs are important considerations.

In summary, the benefits of using a helical gear mechanism include smooth and quiet operation, high load-carrying capacity, efficient power transmission, versatility, improved tooth strength, compact design, and high mechanical efficiency. These advantages make helical gears suitable for a wide range of applications, including automotive transmissions, industrial machinery, power generation equipment, robotics, and more.

China Professional OEM Auto Spare Part for CZPT China CZPT Wheel Pinion Helical Gear manufacturer China Professional OEM Auto Spare Part for CZPT China CZPT Wheel Pinion Helical Gear manufacturer
editor by CX 2024-04-12