Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
Place of origin: | Jangsu,China |
Type: | Powder metallurgy sintering |
Spare parts type: | Powder metallurgy parts |
Machinery Test report: | Provided |
Material: | Iron,stainless,steel,copper |
Key selling points: | Quality assurance |
Mould type: | Tungsten steel |
Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
Application: | Small home appliances,Lockset,Electric tool, automobile, |
Brand Name: | OEM SERVICE |
Plating: | Customized |
After-sales Service: | Online support |
Processing: | Powder Metallurgr,CNC Machining |
Powder Metallurgr: | High frequency quenching, oil immersion |
Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, as Required |
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Hardness: | as Required |
Gear Position: | as Required |
Manufacturing Method: | Powder Metallurgy |
Toothed Portion Shape: | as Required |
Material: | as Required |
Customization: |
Available
| Customized Request |
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How does a differential gear distribute power between the wheels?
A differential gear is responsible for distributing power between the wheels of a vehicle, allowing them to rotate at different speeds while maintaining torque transfer. Here’s a detailed explanation of how a differential gear accomplishes this:
1. Power Input:
The differential gear receives power from the transmission or driveshaft connected to the engine. This power is transmitted to the differential assembly, which is typically located in the axle housing.
2. Ring and Pinion Gears:
Within the differential assembly, the power from the driveshaft is transferred to the ring and pinion gears. The ring gear is a large gear that surrounds the differential assembly, while the pinion gear is a smaller gear connected to the driveshaft. The interaction between these gears allows the power to be redirected.
3. Side Gears and Spider Gears:
The ring gear is connected to side gears, also known as bevel gears, through a set of small gears called spider gears. The side gears are attached to the axle shafts, which are responsible for transmitting power to the wheels. The spider gears allow the side gears to rotate independently of each other while maintaining torque transfer.
4. Differential Action:
As the vehicle moves, the differential gears enable the wheels to rotate at different speeds during turns. When the vehicle is moving in a straight line, the spider gears rotate smoothly, allowing equal power distribution to both wheels. However, during a turn, the inside wheel travels a shorter distance than the outside wheel, causing them to rotate at different speeds.
5. Speed and Torque Distribution:
The differential gear adjusts the speed and torque distribution between the wheels based on their rotational differences. When the vehicle is turning, the spider gears allow one wheel to rotate faster than the other, ensuring that torque is transferred to the wheel with better traction. This allows the wheels to rotate at different speeds, preventing tire scrubbing and providing smooth cornering.
6. Limited-Slip and Locking Differentials:
In certain differential systems, such as limited-slip differentials or locking differentials, additional mechanisms are incorporated to enhance traction and power distribution. Limited-slip differentials use clutch packs or friction plates to provide a predetermined amount of resistance, allowing some speed differentiation between the wheels while still transferring power. Locking differentials, on the other hand, lock the side gears together, ensuring equal torque distribution to both wheels, regardless of traction conditions.
7. Differential Types:
There are various types of differentials, including open differentials, limited-slip differentials, electronic differentials, torque vectoring differentials, and more. Each type has its own mechanisms and technologies to distribute power between the wheels effectively, depending on the vehicle’s requirements and driving conditions.
In summary, a differential gear distributes power between the wheels by utilizing a system of gears, including ring and pinion gears, side gears, and spider gears. The differential action allows the wheels to rotate at different speeds during turns, ensuring smooth cornering and preventing tire scrubbing. Additional mechanisms, such as limited-slip or locking differentials, can further enhance traction and power distribution in various driving conditions.
How do differential gears contribute to traction in slippery conditions?
In slippery conditions, such as driving on ice, snow, or wet surfaces, differential gears play a crucial role in improving traction and maintaining vehicle control. Here’s a detailed explanation of how differential gears contribute to traction in slippery conditions:
- Torque Distribution: Differential gears allow torque to be distributed between the wheels on the same axle. In slippery conditions, where traction is reduced, differential gears enable power to be sent to the wheels with better grip. This distribution of torque helps maximize traction and prevent wheel spin.
- Wheel Speed Variation: In slippery conditions, the wheels on the same axle may encounter different levels of traction. For example, one wheel might be on a patch of ice while the other is on a surface with better grip. Differential gears accommodate this variation by allowing the wheels to rotate at different speeds. This wheel speed variation helps ensure that power is directed to the wheels with more traction, improving overall grip and stability.
- Slip Limitation: When one wheel loses traction and starts to slip, the other wheel with better grip can potentially receive less power due to the default behavior of an open differential. However, some differential systems employ advanced features like limited-slip differentials (LSD) or electronic traction control systems. These systems detect wheel slip and apply mechanisms to limit slip and redirect power to the wheel with better traction, effectively improving traction in slippery conditions.
- Positive Traction Devices: In some cases, differential gears can be equipped with positive traction devices such as locking differentials or electronic locking differentials. These devices lock the differential gears, forcing both wheels on the same axle to rotate at the same speed. This feature is particularly beneficial in extremely slippery conditions where maximum traction is essential. By locking the differential, these devices ensure that power is evenly distributed to both wheels, maximizing grip and traction.
- Off-Road Capability: Differential gears with advanced features like limited-slip differentials or locking differentials are commonly employed in off-road vehicles. These vehicles often encounter challenging terrain with low-traction conditions. The differential systems in these vehicles enhance off-road capability by transferring power to the wheels with the most traction, preventing wheel spin, and allowing the vehicle to navigate through difficult terrain more effectively.
In summary, differential gears contribute to traction in slippery conditions by distributing torque between wheels, accommodating wheel speed variation, limiting slip through advanced features, and offering positive traction devices. These mechanisms allow power to be directed to the wheels with better grip, improving traction, stability, and overall vehicle control in slippery conditions.
What is the purpose of using a differential gear in an automobile?
A differential gear serves a crucial purpose in an automobile. Here’s a detailed explanation:
The purpose of using a differential gear in an automobile is to allow the wheels to rotate at different speeds while receiving power from the engine. It enables smooth and controlled maneuvering, optimizes traction, and enhances overall performance. The differential gear plays several key roles in an automobile:
1. Torque Distribution:
One of the primary purposes of a differential gear is to distribute torque (rotational force) from the engine to the wheels. As the engine generates power, the differential ensures that it is transmitted to the wheels efficiently and effectively. By dividing the torque between the two wheels, the differential enables both wheels to receive power and propel the automobile forward.
2. Differential Action:
The differential gear allows the wheels to rotate at different speeds when the automobile is turning or when one wheel encounters different traction conditions. This differential action is crucial for smooth and controlled maneuvering. By enabling the outer wheel to rotate faster than the inner wheel during a turn, the differential allows the automobile to negotiate corners without binding or skidding.
3. Wheel Speed Compensation:
When the automobile is turning, the inside wheel travels a shorter distance compared to the outside wheel. Without a differential gear, this speed difference would cause significant drivetrain stress and tire wear. The differential gear compensates for the varying wheel speeds by allowing the wheels to rotate at different speeds, ensuring smooth operation and minimizing strain on the drivetrain components.
4. Traction Improvement:
In situations where one wheel loses traction, such as when driving on slippery surfaces or uneven terrain, the differential gear helps improve traction. By allowing the wheel with traction to receive more power, the differential ensures that the automobile can continue moving forward. This is particularly important in automobiles with two-wheel drive, as the differential helps optimize power delivery to the wheel with better traction.
5. Reducing Tire Wear:
The differential gear contributes to reducing tire wear by accommodating differences in wheel speeds. By allowing the wheels to rotate at different speeds during turns, the differential minimizes tire scrubbing and uneven wear. It helps distribute the forces evenly across the tires, promoting longer tire life and maintaining better overall traction.
6. Enhanced Stability and Handling:
The differential gear plays a crucial role in enhancing automobile stability and handling. By allowing the wheels to rotate independently, the differential facilitates better control during turns and maneuvering. It helps maintain proper weight distribution, prevents excessive understeer or oversteer, and promotes balanced handling characteristics.
Overall, the purpose of using a differential gear in an automobile is to enable torque distribution, facilitate smooth and controlled maneuvering, optimize traction, reduce tire wear, and enhance stability and handling. The differential gear ensures that power is efficiently delivered to the wheels while accommodating varying speed and traction conditions, resulting in improved performance and driving dynamics.
editor by CX 2023-09-15