China Standard Aerospace Aluminum Qd Crate 230X120X35mm China CNC Machining Parts Gear bevel spiral gear

Product Description

Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001

Material Stainless Steel SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C
Steel Q235,C20,C45(K1045),1214,1215
Brass C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604
Bronze C51000, C52100, C54400,CuSn8
Aluminum AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075
Alloy Steel SCM435,10B21
Plastic PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic
Others According to customers’ requirements

Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending
Finish Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting
Dimensions According to customer’s drawing
Tolerance ±0.005mm
Drawing Format PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS
MOQ Negotiable
QC Policy 100% inspection and random inspection before shipment, with QC passed label
Stardard Materials and surface treatment comply with RoHS/Reach Directives
Processing Equipments CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher,
Milling machine,CNC wire-cut machine,Charmfering machine;
Testing Equipments CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine
Calipers,
Application Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries
Packaging PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements
Trade Terms EXW, FOB, CIF, As per customers’ request
Payment Terms Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment
Delivery Time Within 15-20 working days after deposit or payment received
Shipping Ports FOB HangZhou


About us
HangZhou CZPT Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.

The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CZPT different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.

Testing Equipment

1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?

(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.

(2). We provide a competitive price.

(3). High precision, tolerance can be within + 0.005

(4). 10 years’ fabrication experience.

(5). Small order also is welcomed. M100

(6). We can also provide one-stop service, including mold and assembly.

(7). All your information is confidential, and we can CZPT NDA as well.

5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

 

After-sales Service: Permanent
Type: Aerospace
Material: Aluminum
Muffler Type: Center Muffler
Deck: Double
Surface Treatment: Anodizing
Samples:
US$ 3.2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum gear

How do aluminum gears perform in different environments?

The performance of aluminum gears in different environments can vary depending on several factors. Here’s a detailed explanation:

1. Corrosive Environments: Aluminum gears generally offer good corrosion resistance, especially when compared to materials like steel. They can perform well in environments where exposure to moisture, chemicals, or corrosive substances is common. However, in highly acidic or alkaline environments, aluminum may not provide sufficient corrosion resistance, and alternative materials or protective coatings may be required.

2. High-Temperature Environments: Aluminum has a relatively low melting point compared to some other metals. In high-temperature environments, aluminum gears can experience thermal expansion, which may affect their dimensional stability and operating characteristics. Additionally, prolonged exposure to high temperatures can weaken aluminum alloys and reduce their mechanical properties. Therefore, in applications involving high temperatures, careful consideration of alloy selection and thermal management measures is necessary.

3. Low-Temperature Environments: Aluminum gears generally perform well in low-temperature environments. They exhibit good ductility and toughness even at low temperatures, allowing them to withstand sub-zero conditions without significant loss of performance. This makes aluminum gears suitable for applications in cold climates or environments.

4. High-Humidity Environments: Aluminum gears can tolerate high humidity environments without significant performance degradation. However, there is a risk of moisture absorption by the aluminum material, which can lead to galvanic corrosion or degradation of lubricating properties. Proper sealing, lubrication, and preventive maintenance practices are important to mitigate these risks.

5. Abrasive Environments: In environments where gears are exposed to abrasive particles or high levels of wear, aluminum gears may not offer the same level of wear resistance as materials like steel or hardened alloys. The relatively softer nature of aluminum can result in accelerated wear or damage to the gear teeth. In such cases, surface treatments, coatings, or alternative materials may be necessary to enhance wear resistance.

6. Electrical Environments: Aluminum is an electrically conductive material. In electrical environments, there is a possibility of electrical arcing or the formation of galvanic couples with dissimilar metals. Proper insulation, grounding, and preventive measures should be implemented to avoid any adverse effects on gear performance or electrical systems.

It’s important to consider the specific environmental conditions and requirements of the gear application when assessing the performance of aluminum gears. In many cases, aluminum gears can perform satisfactorily in various environments with proper design, material selection, lubrication, and maintenance practices. However, for extreme or highly specialized environments, alternative materials or additional protective measures may be necessary.

In summary, the performance of aluminum gears in different environments depends on factors such as corrosion resistance, temperature effects, humidity, abrasion resistance, electrical properties, and specific application considerations. Understanding these factors and implementing appropriate measures ensures optimal performance and durability of aluminum gears in diverse environmental conditions.

aluminum gear

How do aluminum gears contribute to reducing overall system weight?

Aluminum gears play a significant role in reducing the overall weight of a system. Here’s a detailed explanation:

1. Lightweight Material: Aluminum is known for its lightweight properties. Compared to materials like steel or cast iron, aluminum has a much lower density. By using aluminum gears instead of heavier alternatives, the weight of the gear components within a system can be significantly reduced.

2. Weight Reduction Benefits: The reduction in gear weight can have a cascading effect on the entire system. As gears are often integral components in various mechanical systems, such as automotive transmissions or industrial machinery, their weight reduction directly contributes to the overall weight reduction of the system. This weight reduction can lead to several benefits, including improved fuel efficiency (in vehicles), increased payload capacity, enhanced performance, and easier handling or installation.

3. Structural Efficiency: Aluminum gears offer a high strength-to-weight ratio. Despite their lightweight nature, aluminum alloys can provide sufficient strength and durability to withstand the operational loads and stresses encountered in various applications. This structural efficiency allows for the design and implementation of lighter gear systems without compromising performance or reliability.

4. System-Level Weight Optimization: The weight reduction achieved by using aluminum gears enables system designers to explore additional weight-saving measures. With lighter gears, other components within the system, such as shafts, bearings, or housings, can also be designed with lighter materials or reduced dimensions. This holistic approach to weight optimization across the entire system can result in significant overall weight reduction.

5. Aerospace and Automotive Applications: The weight reduction benefits of aluminum gears are particularly valuable in industries where weight plays a critical role, such as aerospace and automotive sectors. In aerospace applications, reducing the weight of aircraft components contributes to improved fuel efficiency, extended range, increased payload capacity, and enhanced maneuverability. Similarly, in the automotive industry, lightweight gear systems can contribute to fuel economy improvements, reduced emissions, and better vehicle performance.

6. Material Substitution: Aluminum gears can serve as substitutes for heavier gears made from materials like steel or cast iron. By replacing these heavier gears with aluminum alternatives, the weight reduction is achieved without sacrificing functionality or compromising the intended purpose of the gear system.

7. Design Flexibility: Aluminum is a highly formable material, allowing for versatile and complex gear designs. The flexibility in design enables engineers to optimize gear geometries and tooth profiles to maximize efficiency and minimize weight. This design flexibility, coupled with the lightweight properties of aluminum, contributes to effective weight reduction strategies.

8. Manufacturing Efficiency: Aluminum gears can be manufactured using various processes, such as casting, extrusion, or machining. These processes offer cost-effective production methods, reducing material waste and energy consumption. The manufacturing efficiency associated with aluminum gears further supports overall weight reduction initiatives.

In conclusion, aluminum gears contribute to reducing the overall weight of a system through their lightweight nature, high strength-to-weight ratio, structural efficiency, system-level weight optimization, applicability in weight-sensitive industries, material substitution, design flexibility, and manufacturing efficiency. By utilizing aluminum gears, system designers can achieve significant weight savings while maintaining the required functionality and performance.

aluminum gear

What are the advantages of using aluminum gears in machinery?

Using aluminum gears in machinery offers several advantages. Here’s a detailed explanation:

1. Lightweight: One of the primary advantages of aluminum gears is their lightweight nature. Aluminum is significantly lighter than other commonly used gear materials such as steel or cast iron. This lightweight property reduces the overall weight of the machinery, resulting in benefits such as improved energy efficiency, reduced inertia, and easier handling and installation.

2. Corrosion Resistance: Aluminum gears can exhibit good corrosion resistance, especially when they are made from corrosion-resistant aluminum alloys. This makes them suitable for machinery operating in environments where exposure to moisture, chemicals, or other corrosive substances is a concern. The corrosion resistance of aluminum gears helps prolong their lifespan and ensures reliable performance in such conditions.

3. Low Noise: Aluminum gears have inherent damping properties that help reduce noise levels in machinery. The natural damping characteristics of aluminum help absorb vibrations and minimize noise generation during gear operation. This makes aluminum gears particularly advantageous in applications where noise reduction is important, such as in precision machinery or equipment used in noise-sensitive environments.

4. Heat Dissipation: Aluminum has excellent thermal conductivity, allowing for effective heat dissipation. When used in machinery, aluminum gears can help dissipate heat generated during operation, preventing overheating and maintaining optimal operating temperatures. Efficient heat dissipation contributes to the longevity and reliability of the machinery components.

5. Cost-Effective: Aluminum is generally more cost-effective compared to other metals commonly used for gears, such as steel or bronze. The abundance of aluminum as a raw material and its relatively low production costs make aluminum gears a cost-effective choice for machinery manufacturers. Additionally, the lightweight nature of aluminum gears can lead to cost savings in terms of transportation, installation, and energy consumption.

6. Design Flexibility: Aluminum gears offer design flexibility due to their ease of machining and formability. They can be manufactured with intricate tooth profiles and custom geometries to suit specific machinery requirements. The design flexibility of aluminum gears allows for optimization of gear performance, efficiency, and load-carrying capacity.

7. Electrical Conductivity: Aluminum is an excellent conductor of electricity. In machinery where electrical conductivity is required, such as in electric motors or equipment with electromagnetic components, aluminum gears can help facilitate efficient electrical connections and reduce electrical losses.

While aluminum gears offer numerous advantages, it’s important to consider their limitations. Aluminum has lower strength compared to materials like steel, which may restrict their use in high-load or high-torque applications. Additionally, proper lubrication and maintenance practices are crucial to ensure optimal performance and prevent excessive wear in aluminum gears.

In summary, the advantages of using aluminum gears in machinery include their lightweight nature, corrosion resistance, low noise levels, heat dissipation capabilities, cost-effectiveness, design flexibility, and electrical conductivity. These advantages make aluminum gears suitable for a wide range of machinery applications, particularly those where weight reduction, corrosion resistance, noise reduction, and thermal management are essential considerations.

China Standard Aerospace Aluminum Qd Crate 230X120X35mm China CNC Machining Parts Gear bevel spiral gearChina Standard Aerospace Aluminum Qd Crate 230X120X35mm China CNC Machining Parts Gear bevel spiral gear
editor by CX 2023-09-12