China Standard Factory Aluminum Aerospace Qd Crate 230X120X35mm China Wholesale Car Parts Machinery Part Gear with Hot selling

Product Description

Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001

Material Stainless Steel SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C
Steel Q235,C20,C45(K1045),1214,1215
Brass C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604
Bronze C51000, C52100, C54400,CuSn8
Aluminum AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075
Alloy Steel SCM435,10B21
Plastic PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic
Others According to customers’ requirements

Processing CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending
Finish Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting
Dimensions According to customer’s drawing
Tolerance ±0.005mm
Drawing Format PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS
MOQ Negotiable
QC Policy 100% inspection and random inspection before shipment, with QC passed label
Stardard Materials and surface treatment comply with RoHS/Reach Directives
Processing Equipments CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher,
Milling machine,CNC wire-cut machine,Charmfering machine;
Testing Equipments CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine
Calipers,
Application Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries
Packaging PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements
Trade Terms EXW, FOB, CIF, As per customers’ request
Payment Terms Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment
Delivery Time Within 15-20 working days after deposit or payment received
Shipping Ports FOB HangZhou


About us
HangZhou CHINAMFG Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.

The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CHINAMFG different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.

Testing Equipment

1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?

(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.

(2). We provide a competitive price.

(3). High precision, tolerance can be within + 0.005

(4). 10 years’ fabrication experience.

(5). Small order also is welcomed. M100

(6). We can also provide one-stop service, including mold and assembly.

(7). All your information is confidential, and we can CHINAMFG NDA as well.

5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.

 

After-sales Service: Permanent
Type: Aerospace
Material: Aluminum
Muffler Type: Center Muffler
Deck: Double
Surface Treatment: Anodizing
Samples:
US$ 3.2/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

aluminum gear

How do aluminum gears handle lubrication and wear?

Aluminum gears handle lubrication and wear in specific ways. Here’s a detailed explanation:

1. Lubrication: Proper lubrication is crucial for the performance and longevity of aluminum gears. Lubricants reduce friction between gear surfaces, prevent metal-to-metal contact, and dissipate heat. Aluminum gears typically require lubricants with good film-forming properties and adequate load-carrying capacity. The lubricant forms a thin film between the gear teeth, reducing wear and providing protection against surface damage. Lubrication also helps minimize noise and vibration in the gear system.

2. Lubricant Selection: When selecting a lubricant for aluminum gears, several factors need to be considered. These include the operating conditions (temperature, speed, and load), compatibility with the gear material and other components, desired viscosity, and the lubricant’s ability to resist oxidation and maintain its properties over time. It’s important to consult lubricant manufacturers or industry standards to ensure the right lubricant is chosen for the specific application.

3. Lubrication Methods: Aluminum gears can be lubricated using various methods. Common approaches include splash lubrication, oil bath lubrication, and forced lubrication systems. The lubrication method depends on the gear design, operating conditions, and lubrication requirements of the specific application. Proper lubrication system design and maintenance are essential to ensure effective lubrication throughout the gear’s service life.

4. Wear: Wear is an inevitable phenomenon in gear systems, including those with aluminum gears. Wear occurs due to the cyclic contact and sliding between gear teeth, which leads to material removal and surface degradation. However, aluminum gears can exhibit good wear resistance, especially when properly lubricated and designed. The lubricant forms a protective film that minimizes direct metal-to-metal contact, reducing wear. Additionally, aluminum alloys often have self-lubricating properties, resulting from the formation of oxide layers on the gear surface.

5. Surface Treatments: Surface treatments can improve the wear resistance of aluminum gears. Processes such as hard coating, anodizing, or surface modification techniques can enhance the surface hardness, reduce friction, and provide additional protection against wear. These treatments can extend the gear’s lifespan and enhance its performance in demanding applications.

6. Inspections and Maintenance: Regular inspections and maintenance are vital to monitor the condition of aluminum gears and ensure proper lubrication. Visual inspections, oil analysis, and monitoring gear performance can help detect signs of wear, lubricant degradation, or inadequate lubrication. Timely maintenance actions such as lubricant replenishment, filter replacement, and gear reconditioning can prevent excessive wear and prolong the gear’s service life.

It’s important to note that the specific lubrication and wear characteristics of aluminum gears may vary depending on factors such as the alloy used, gear geometry, operating conditions, and maintenance practices. Consulting with gear manufacturers, lubrication experts, or industry professionals can provide further insights into optimizing lubrication and mitigating wear in aluminum gear applications.

In summary, aluminum gears handle lubrication and wear through proper lubrication practices, careful selection of lubricants, appropriate lubrication methods, wear-resistant surface treatments, and regular inspections and maintenance. These measures ensure effective lubrication, reduce wear, and extend the lifespan of aluminum gears in various applications.

aluminum gear

How do aluminum gears contribute to reducing overall system weight?

Aluminum gears play a significant role in reducing the overall weight of a system. Here’s a detailed explanation:

1. Lightweight Material: Aluminum is known for its lightweight properties. Compared to materials like steel or cast iron, aluminum has a much lower density. By using aluminum gears instead of heavier alternatives, the weight of the gear components within a system can be significantly reduced.

2. Weight Reduction Benefits: The reduction in gear weight can have a cascading effect on the entire system. As gears are often integral components in various mechanical systems, such as automotive transmissions or industrial machinery, their weight reduction directly contributes to the overall weight reduction of the system. This weight reduction can lead to several benefits, including improved fuel efficiency (in vehicles), increased payload capacity, enhanced performance, and easier handling or installation.

3. Structural Efficiency: Aluminum gears offer a high strength-to-weight ratio. Despite their lightweight nature, aluminum alloys can provide sufficient strength and durability to withstand the operational loads and stresses encountered in various applications. This structural efficiency allows for the design and implementation of lighter gear systems without compromising performance or reliability.

4. System-Level Weight Optimization: The weight reduction achieved by using aluminum gears enables system designers to explore additional weight-saving measures. With lighter gears, other components within the system, such as shafts, bearings, or housings, can also be designed with lighter materials or reduced dimensions. This holistic approach to weight optimization across the entire system can result in significant overall weight reduction.

5. Aerospace and Automotive Applications: The weight reduction benefits of aluminum gears are particularly valuable in industries where weight plays a critical role, such as aerospace and automotive sectors. In aerospace applications, reducing the weight of aircraft components contributes to improved fuel efficiency, extended range, increased payload capacity, and enhanced maneuverability. Similarly, in the automotive industry, lightweight gear systems can contribute to fuel economy improvements, reduced emissions, and better vehicle performance.

6. Material Substitution: Aluminum gears can serve as substitutes for heavier gears made from materials like steel or cast iron. By replacing these heavier gears with aluminum alternatives, the weight reduction is achieved without sacrificing functionality or compromising the intended purpose of the gear system.

7. Design Flexibility: Aluminum is a highly formable material, allowing for versatile and complex gear designs. The flexibility in design enables engineers to optimize gear geometries and tooth profiles to maximize efficiency and minimize weight. This design flexibility, coupled with the lightweight properties of aluminum, contributes to effective weight reduction strategies.

8. Manufacturing Efficiency: Aluminum gears can be manufactured using various processes, such as casting, extrusion, or machining. These processes offer cost-effective production methods, reducing material waste and energy consumption. The manufacturing efficiency associated with aluminum gears further supports overall weight reduction initiatives.

In conclusion, aluminum gears contribute to reducing the overall weight of a system through their lightweight nature, high strength-to-weight ratio, structural efficiency, system-level weight optimization, applicability in weight-sensitive industries, material substitution, design flexibility, and manufacturing efficiency. By utilizing aluminum gears, system designers can achieve significant weight savings while maintaining the required functionality and performance.

aluminum gear

How do aluminum gears compare to other materials in terms of weight?

Aluminum gears have distinct advantages when it comes to weight. Here’s a detailed explanation:

1. Lightweight Nature: Aluminum gears are significantly lighter compared to gears made from other materials such as steel or cast iron. Aluminum has a lower density than these materials, resulting in gears that weigh less for the same size and shape.

2. Weight Reduction Benefits: The lightweight nature of aluminum gears offers several benefits:

  • Improved Energy Efficiency: The reduced weight of aluminum gears contributes to improved energy efficiency in machinery. With lighter gears, less energy is required to rotate or move the gears, resulting in reduced power consumption.
  • Reduced Inertia: The lower weight of aluminum gears reduces the inertia of rotating parts. This enables quicker acceleration and deceleration, leading to improved responsiveness and overall performance of the machinery.
  • Easier Handling and Installation: Aluminum gears are easier to handle and install due to their lighter weight. This simplifies the assembly process and reduces the physical effort required for maintenance or replacement of gears.

3. Comparison with Other Materials: When compared to materials like steel or cast iron, aluminum gears can be up to three times lighter, depending on the specific alloys and manufacturing methods used.

4. Trade-off with Strength: It’s important to note that the lightweight nature of aluminum gears comes with a trade-off in terms of strength. Aluminum has lower strength compared to materials like steel, which limits the load-carrying capacity of aluminum gears. Therefore, aluminum gears are typically used in applications with lighter loads and lower torque requirements.

5. Application Considerations: The choice between aluminum gears and gears made from other materials depends on the specific application requirements. In applications where weight reduction is crucial, such as automotive or aerospace systems, aluminum gears can provide significant advantages. However, in applications with heavy loads or high torque, materials with higher strength, like steel, may be more suitable.

In summary, aluminum gears are notably lighter compared to gears made from materials like steel or cast iron. Their lightweight nature offers benefits such as improved energy efficiency, reduced inertia, and easier handling and installation. However, it’s important to consider the trade-off in strength when choosing aluminum gears for specific applications. By carefully assessing the weight requirements and load conditions, industries can determine whether aluminum gears are the optimal choice for their machinery.

China Standard Factory Aluminum Aerospace Qd Crate 230X120X35mm China Wholesale Car Parts Machinery Part Gear with Hot sellingChina Standard Factory Aluminum Aerospace Qd Crate 230X120X35mm China Wholesale Car Parts Machinery Part Gear with Hot selling
editor by CX 2023-10-24