China Standard Factory Custom Straight & Spiral Bevel Gear hypoid bevel gear

Product Description

Factory Custom Straight & Spiral Bevel Gear

 

Mechanical Equipment parts Bevel Gears

Bevel gears are useful when the direction of a shaft’s rotation needs to be changed. They are usually mounted on shafts that are 90 degrees apart, but can be designed to work at other angles as well.The teeth on bevel gears can be straight, spiral or hypoid. Straight bevel gear teeth actually have the same problem as straight spur gear teeth — as each tooth engages, it impacts the corresponding tooth all at once

High quality gear supplier

1.precise manufacturing processes and strict quality control, our factory can create excellent quality.
2.We have standard product supply and rich experience in producing non-standard products.
3.The more you order, the cheaper the price would be. 
4.we are honored to offer you samples for approval.
5.manufactures all series of spur gears, helical gears, bevel gears, gear racks, and some other similar transmission parts. All the products are designed according to international standard, in accordance with ANSI and ISO standards. 

Tolerance

0.003mm-0.01mm

Surface finish

Based on customer requirements, we can do Plating(Zinc plated, Nickel plated, Chrome plated,etc), polishing(precision can reach +/-0.005mm), knurling, anodizing, Black Oxide, heat treatment, sandblasting, powder coating, etc.

Precision processing

turning, milling, drilling, grinding, wire-EDM cutting etc

 

Material range

Metal: Stainless Steel, Brass,Copper, Brozone, Aluminum, Steel, Carbon Steel etc.

Plastic : PU, PVC, POM, PMMA, Nylon ,HDPE etc.

 

 

QC(inspection everywhere)

 

– Technicians self-check in production

– Engineer spot check in production.

– QC inspect after products finished

– International sales who were trained the technical know-how spot check before shipping to ensure the quality.

MOQ

1-100pcs

Payment

30% in advance, 70% before shipment

Industry application

Appliance/ Automotive/ Agricultural

Electronics/ Industrial/ Marine

Mining/ Hydraulics/ Valves

Oil and Gas/ Electrical/ Construction

 

Model Gear ratio  Module No. of teeth Diraction of spiral Shape Bore Hub dia. Pitch dia. Outside Dia. Mounting distance Total lemgth crown to back length 
AH7 B C D E F G
TBGG2-3571R 1.5 m2 30 R B4 12 35 60 61.06 40 26.60 21.20
TBGG2-2030L 20 L B3 10 30 40 43.55 45 24.91 16.18
TBGG2.5-3571R m2.5 30 R B4 15 45 75 77.09 50 33.86 26.56
TBGG2.5-2030L 20 L B3 12 40 50 54.43 55 30.88 18.98
TBGG3-3571R m3 30 R B4 16 50 90 92.21 50 35.34 26.66
TBGG3-2030L 20 L B3 16 40 60 65.58 70 40.17 26.86
TBGG4-3571R m4 30 R B4 20 70 120 122.85 75 47.48 37.14
TBGG4-2030L 20 L B3 20 60 80 87.34 90 48.17 32.45
TBGG2-4571R 2 m2 40 R B4 12 40 80 80.99 40 32.26 25.99
TBGG2-2040L 20 L B3 12 32 40 40.10 60 34.04 21.02
TBGG2.5-4571R m2.5 40 R B4 15 50 100 101.27 55 39.65 31.27
TBGG2.5-2040L 20 L B3 12 40 50 55.21 75 43.61 26.30
TBGG3-4571R m3 40 R B4 20 60 120 121.48 65 45.76 36.48
TBGG3-2040L 20 L B3 16 50 60 66.06 90 50.63 31.52
TBGG4-4571R m4 40 R B4 20 70 160 162.07 80 53.69 42.07
TBGG4-2040L 20 L B3 20 60 80 88.55 120 66.24 42.12
TBGG2-4515R 3 m2 45 R B4 12 40 90 96.67 40 30.29 26.01
TBGG2-1545L 15 L B3 10 24 30 34.78 60 29.66 15.80
TBGG2.5-4515R m2.5 45 R B4 15 50 112.7 113.32 50 28.25 32.47
TBGG2.5-1545L 15 L B3 12 30 37.5 43.36 75 38.27 19.73
TBGG3-4515R m3 45 R B4 20 60 135 135.99 55 40.59 33.98
TBGG3-1545L 15 L B3 15 38 45 52.08 90 44.98 23.68

HangZhou HUANBALL Professional custom and design precision machined parts. We provide custom complete turnkey precision machining solutions to thousands of customers in diverse markets throughout the world, including medical, automotive, marine, aerospace, defense, precision instrument, home appliance, electronics, machinery, oil & gas, sensors and more. 

We offer customized precision machining service and solutions that help customers meet strict operational demands.Serving a CHINAMFG customer base, we do this with:
    1*Over 100 full time engineers & workers on staff to optimize efficiency and cost saving
    2*Extensive testing to get the sample and mass production right the first time
    3*Comprehensive in-house capabilities to meet all customer needs
    4*Over 30,000 square CHINAMFG of manufacturing plant
    5*Expert design and development for all custom precision machining parts
    6*To better control the quality of the customized parts, we’ve invested substantially in equipment, facilities, and training. Our investments enable us to deliver every order according to specification – on time and on budget.

====================================  FAQ ======================================

1) Q: I haven’t done business with you before, how can i trust your company? 
A: Our company are made-in-china CHINAMFG supplier and passed Field certification by made-in-china. What’s more,we’ve got authority certificates for ISO9001.

2) Q: How is quality ensured?
A:  All our processes strictly adhere to ISO9001:2008 procedures, we have strict quality control from producing to delivery,100% inspection by professional testing centre. Small samples could be provided to you for testing.

3) Q: Can i get 1 or more samples?
A: Yes, sample orders welcomed. 

4) Q: Do you give any discounts?
A: Yes, we’ll surely try my best to help you get the best price and best service at the same time.

5) Q: How to Custom-made(OEM/ODM)?
A: Please send you product drawings or samples to us if you have, and we can custom-made as you requirements.We will also provide professional advices of the products to make the design to be maximize the performance.
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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Printing Machine,Cooling Tower,Power Plant
Hardness: Hardened Tooth Surface
Gear Position: Bevel Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Bevel Gear
Material: Stainless Steel, Brass,Copper, Brozone, Aluminum,
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

bevel gear

What is the lifespan of a typical bevel gear?

The lifespan of a typical bevel gear can vary depending on several factors, including the quality of the gear, the operating conditions, maintenance practices, and the specific application. Here’s a detailed explanation:

Bevel gears, like any mechanical component, have a finite lifespan. The lifespan of a bevel gear is influenced by the following factors:

  • Quality of the Gear: The quality of the gear itself is a significant factor in determining its lifespan. Bevel gears manufactured using high-quality materials and precise manufacturing processes tend to have longer lifespans. Gears made from durable materials and manufactured with tight tolerances and accurate tooth profiles are more resistant to wear and fatigue, resulting in extended lifespans.
  • Operating Conditions: The operating conditions under which the bevel gear operates greatly affect its lifespan. Factors such as torque levels, rotational speed, temperature, and shock loads can impact the wear and fatigue characteristics of the gear. Gears subjected to high torque, high-speed rotation, excessive heat, or frequent heavy loads may experience accelerated wear and reduced lifespan compared to gears operating under milder conditions.
  • Maintenance Practices: Proper maintenance practices can significantly extend the lifespan of a bevel gear. Regular inspection, lubrication, and preventive maintenance help identify and address potential issues before they escalate. Adequate lubrication, cleanliness, and alignment contribute to reducing wear, minimizing the risk of damage, and prolonging the gear’s lifespan. Neglecting maintenance or improper maintenance practices can lead to premature wear, failure, and reduced lifespan.
  • Application Specifics: The specific application in which the bevel gear is used plays a vital role in determining its lifespan. Different applications impose varying loads, speeds, and operating conditions on the gear. Gears used in heavy-duty industrial applications, such as mining or heavy machinery, may experience more significant wear and have shorter lifespans compared to gears used in lighter-duty applications.
  • Load Distribution: Proper load distribution among the gear teeth is critical for ensuring longevity. Evenly distributed loads help prevent localized wear and ensure that no individual teeth are subjected to excessive stress. Factors such as gear design, tooth profile, and accurate alignment influence load distribution and can impact the gear’s lifespan.

Due to the complex interplay of these factors, it is challenging to provide a specific lifespan for a typical bevel gear. However, with proper design, high-quality manufacturing, suitable operating conditions, regular maintenance, and appropriate load distribution, bevel gears can have a lifespan ranging from several thousand to tens of thousands of operating hours.

It is important to note that monitoring the gear’s condition, including wear patterns, tooth damage, and any signs of failure, is crucial for ensuring safe and reliable operation. When signs of wear or damage become significant or when the gear no longer meets the required performance criteria, replacement or refurbishment should be considered to maintain the overall system’s integrity and performance.

bevel gear

How do you ensure proper alignment when connecting a bevel gear?

Proper alignment is crucial when connecting a bevel gear to ensure efficient power transmission, smooth operation, and longevity of the gear system. Here’s a detailed explanation of how to ensure proper alignment:

When connecting a bevel gear, the following steps can help ensure proper alignment:

  • Check Gear Specifications: Begin by reviewing the gear specifications provided by the manufacturer. This includes information about the gear’s design, tolerances, and alignment requirements. Understanding these specifications is essential for achieving the desired alignment.
  • Prepare Mounting Surfaces: Ensure that the mounting surfaces for the gears, such as shafts or gearboxes, are clean, free from debris, and properly prepared. Any irregularities or surface defects can affect the alignment and lead to misalignment issues. Remove any burrs, nicks, or rough spots that could interfere with the proper seating of the gears.
  • Use Alignment Tools: Alignment tools, such as dial indicators or laser alignment systems, can be helpful in achieving precise alignment. These tools allow for accurate measurement and adjustment of the gear’s position relative to the mating components. Follow the instructions provided with the alignment tools to set up and perform the alignment process correctly.
  • Axial Alignment: Achieving proper axial alignment is crucial for bevel gears. The axial alignment refers to aligning the gear’s rotational axis parallel to the mating gear’s rotational axis. This ensures proper gear meshing and load distribution. Use alignment tools to measure and adjust the axial alignment, making necessary modifications to the gear’s position or shimming as required.
  • Radial Alignment: Radial alignment involves aligning the gear’s rotational axis perpendicular to the mating gear’s rotational axis. Proper radial alignment helps prevent side loads, excessive wear, and noise generation. Use alignment tools to measure and adjust the radial alignment, ensuring that the gear’s position is properly adjusted or shimmed to achieve the desired alignment.
  • Verify Tooth Contact Pattern: After aligning the gears, it is important to verify the tooth contact pattern. The tooth contact pattern should be evenly distributed across the gear tooth surfaces to ensure proper load sharing and minimize wear. Conduct a visual inspection or use specialized tools, such as gear marking compounds, to check and adjust the tooth contact pattern if necessary.

By following these steps and using appropriate alignment tools, you can ensure proper alignment when connecting a bevel gear. Proper alignment promotes efficient power transmission, minimizes wear, reduces noise, and extends the lifespan of the gear system.

It is worth noting that each gear system may have specific alignment requirements and considerations. Consult the gear manufacturer’s guidelines and best practices, as well as seek the expertise of experienced engineers, to ensure the proper alignment of bevel gears in your specific application.

bevel gear

What are the applications of a bevel gear?

A bevel gear finds applications in various industries and mechanical systems where changes in direction or speed of rotational motion are required. Here’s a detailed explanation of the applications of a bevel gear:

  • Automotive Industry: Bevel gears are widely used in the automotive industry, particularly in differentials. Differentials are responsible for distributing torque between the driving wheels of a vehicle, allowing them to rotate at different speeds when turning. Bevel gears in differentials transmit power from the engine to the wheels, enabling smooth cornering and improved traction.
  • Mechanical Power Transmission: Bevel gears are employed in mechanical power transmission systems to change the direction of rotational motion. They are used in applications such as power tools, machine tools, conveyors, and printing presses. By meshing with other bevel gears or with spur gears, they transmit torque and power efficiently from one shaft to another, accommodating changes in direction and speed.
  • Marine Propulsion Systems: Bevel gears are extensively used in marine propulsion systems, including boats and ships. They are commonly found in the propulsion shaft line, where they transmit torque from the engine to the propeller shaft, allowing the vessel to move through water. Bevel gears in marine applications are designed to withstand high loads, resist corrosion, and operate efficiently in harsh environments.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications. They are employed in aircraft landing gear systems, where they transmit torque from the hydraulic motor to extend or retract the landing gear. Bevel gears are also found in helicopter rotor systems, providing the necessary power transmission to rotate the rotor blades.
  • Railway Systems: Bevel gears play a crucial role in railway systems, particularly in locomotives and rolling stock. They are used in the transmission systems to transfer power from the engine to the wheels. Bevel gears ensure smooth and efficient power transfer, enabling the train to move forward or backward while negotiating curves on the track.
  • Industrial Machinery: Bevel gears are extensively employed in various industrial machinery, such as milling machines, lathes, and industrial robots. They facilitate changes in direction and speed of rotational motion, enabling precise positioning, accurate cutting, and smooth operation of the machinery.
  • Mining and Construction Equipment: Bevel gears are used in mining and construction equipment to transfer power and torque in heavy-duty applications. They are found in equipment such as excavators, bulldozers, and crushers, where they provide reliable power transmission in challenging environments.

These are just a few examples of the applications of bevel gears. Their ability to transmit power, change the direction of rotational motion, and accommodate intersecting shafts makes them versatile and suitable for a wide range of industries and mechanical systems.

In summary, bevel gears are extensively utilized in automotive differentials, mechanical power transmission systems, marine propulsion systems, aerospace applications, railway systems, industrial machinery, and mining and construction equipment. Their applications span across industries where changes in direction or speed of rotational motion are essential for efficient and reliable operation.

China Standard Factory Custom Straight & Spiral Bevel Gear hypoid bevel gearChina Standard Factory Custom Straight & Spiral Bevel Gear hypoid bevel gear
editor by CX 2024-04-17