China Standard High Precision CZPT Steel Gear Rack for Auto Spare Part top gear

Product Description

High precision Gear and Rack

Brand TOCO 
Model CSTGH,CHTGH,CSGH,CHGH
Size customize CSTGH01510/2101/2571/3571/4571/4571/5571/5571/6571/6571/8571/8571/1571/12571,CHTGH57171/5711/5711/ 0571 1,CSGH,CHGH
Items packing Plastic bag+Cartons ,Wooden Packing 
Payment terms L/C,T/T,Western Union
Production lead time 5 days for offer ,2 month for sample 
Samples Sample price  range from $15to $30.
sample express request pay by clients
Application 1.milling 2.Boring 3. drilling
4.Form milling 5.Internal Boring  6.Precision drilling
7.Thread milling 8.Thread Boring 9.High-speed drilling
10.General milling 11. Plane Boring
12.Grinding 13.Lathing                  
14.Form Grinding  15.Internal Lathing
15.Thread Grinding 16.Thread Lathing  
17.General Grinding  18.Plane Lathing

 

About Us 

The spindle branch of Toco transmission , which was established in 2005, is mainly engaged in R&D and manufacture for varieties mechanical and motor spindles.
We provide spindles can be assembled in high speed milling machine, machining center, drilling machine, grinding machine, carving machine and so on. What’s more, our spindles are widely used in the circles like machinery manufacture, military, aviation, aerospace, shipbuilding and textile.
We not only provide standard high speed spindles but also offer special design according to customers’ concrete requirement.
We carefully chose international famous brand spare parts and can also do based on the customers’ nomination.
We possess excellent technical team, advanced machining equipments, precise testing apparatus. As a matter of fact, it is sure to guarantee the machining precision and good final assembly.
Our main machining equipments and testing apparatus (not all)
1. Machining equipments:
Turning center    GMX300                              Germany
Center hole grinding machine FISCHER(1000)          Switzerland
CNC universal grinding machine Kel-varial 1500VR      Switzerland  
2. Testing apparatus:
Three coordinate testing machine: REFERENCE1076       Germany
Pneumatic testing device:PC2000                      Switzerland
Height testing device:     M600MA                    Switzerland
Roundness testing device:Talyrond 265                U.K.

FAQ 
1. Service :
a. Help customer to choose correct model
b. Professional sales team, make your purchase smooth.
 
2.payment : 
Sample order: We require 100% T/T in advance. sample express need request pay by clients
Bulk order: 30% T/T in advance, balance by T/T against copy of B/L.
T/T,Paypal, Western Union is acceptable.
 
3.Delievery : 
sample: 5-10 business days after payment confirmed. 
Bulk order :10-20 workdays after  deposit received .
 
4. Guarantee time
TOCO provides 1 year quality guarantee for the products from your purchase date, except the artificial damage.
 
5.After sale-service 
During warranty period, any quality problem of CHINAMFG product, once confirmed, we will send a new 1 to replace.

Contact Us
 

Miss Christy 
 

Standard or Nonstandard: Standard
Feature: Flame-Retardant, Anti-Static, Cold-Resistant, Corrosion-Resistant, High Temperature-Resistance
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Food Machinery, Mining Equipment, Transmission and Guidancetransmission and Guidance
Surface Treatment: Polishing
Material: Stainless Steel
Style: Standard Gear Rack
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear

Can plastic gears withstand high torque and load conditions?

Plastic gears have certain limitations when it comes to withstanding high torque and load conditions. Here’s a detailed explanation of their capabilities:

Plastic gears can be designed and manufactured to handle a range of torque and load conditions, but their performance is generally inferior to that of metal gears in high-stress applications. The specific capabilities of plastic gears depend on various factors, including the chosen plastic material, gear design, tooth profile, and operating conditions.

While plastic gears may not be suitable for extremely high torque or heavy-load applications, they can still provide reliable performance in many moderate-load scenarios. Plastic gears are commonly used in applications with light to moderate loads, where their unique properties and advantages outweigh their limitations.

Some plastic materials, such as acetal (POM) and polyamide (nylon), offer good strength and wear resistance, allowing them to handle moderate torque and load conditions. These materials can be reinforced with additives or fillers to enhance their mechanical properties and increase their load-bearing capacity.

It’s important to note that when designing with plastic gears, engineers must carefully consider factors such as gear size, tooth geometry, material selection, and operating conditions. Reinforcement techniques, such as using metal inserts or reinforcing fibers, may be employed to improve the strength and load-bearing capabilities of plastic gears in certain applications.

In high torque or heavy-load applications, metal gears, particularly those made from steel or other high-strength alloys, are generally preferred due to their superior strength and durability. Metal gears offer higher load capacities, better resistance to deformation, and increased resistance to wear under extreme conditions.

Ultimately, the suitability of plastic gears for high torque and load conditions depends on the specific requirements of the application and the trade-off between the benefits of plastic gears, such as weight reduction and noise reduction, and the higher load-bearing capabilities of metal gears.

It’s recommended to consult with gear manufacturers or mechanical engineers to determine the most appropriate gear material and design for a particular application, especially when high torque and load conditions are expected.

plastic gear

What is the impact of temperature variations on plastic gears?

Temperature variations can have a significant impact on plastic gears. Here’s a detailed explanation of their effects:

1. Thermal Expansion: Plastic gears can experience thermal expansion or contraction with changes in temperature. Different types of plastics have varying coefficients of thermal expansion, meaning they expand or contract at different rates. This can result in dimensional changes, which may affect the gear’s meshing, clearance, and overall performance. It’s important to consider the thermal expansion characteristics of the specific plastic material used in the gear design.

2. Material Softening or Hardening: Plastic materials can exhibit changes in mechanical properties with temperature variations. In general, as temperature increases, plastic materials tend to soften and become more flexible, while at lower temperatures, they can become stiffer and more brittle. These changes can impact the gear’s load-bearing capacity, wear resistance, and overall durability. It’s crucial to select plastic materials that can maintain their mechanical integrity within the expected temperature range of the application.

3. Dimensional Stability: Plastic gears may experience dimensional changes or warping due to temperature fluctuations. Higher temperatures can cause plastic materials to deform, leading to misalignment, increased backlash, or reduced gear accuracy. Conversely, lower temperatures can cause contraction, resulting in tight clearances, increased friction, or gear binding. Proper design considerations, including material selection and gear geometry, can help mitigate the impact of temperature-induced dimensional changes.

4. Lubrication and Wear: Temperature variations can affect the lubrication properties of plastic gears. Higher temperatures can cause lubricants to degrade or become less effective, leading to increased friction, wear, and potential gear failure. Similarly, low temperatures can cause lubricants to thicken or solidify, hindering proper lubrication and increasing wear. Selecting lubricants suitable for the anticipated temperature range and periodic maintenance can help ensure proper lubrication and minimize wear on plastic gears.

5. Cold Flow and Creep: Some plastic materials, especially those with lower glass transition temperatures, may exhibit cold flow or creep at elevated temperatures. Cold flow refers to the gradual deformation or flow of plastic material under constant stress, while creep refers to the time-dependent deformation under a constant load. These phenomena can cause changes in gear geometry, tooth profile, or tooth engagement over time, potentially affecting gear performance and functionality. Understanding the material’s creep and cold flow characteristics is important when selecting plastic gears for applications exposed to temperature variations.

6. Impact on Lubricants and Seals: Temperature variations can also impact the performance of lubricants and seals used in gear systems. Extreme temperatures can cause lubricants to break down, lose viscosity, or leak from the gear assembly. Seals and gaskets may also be affected, leading to compromised gear housing integrity or increased friction. It’s crucial to consider temperature compatibility and select appropriate lubricants and seals that can withstand the anticipated temperature range.

In summary, temperature variations can significantly impact plastic gears by causing thermal expansion, material softening or hardening, dimensional changes, lubrication issues, cold flow or creep, and effects on lubricants and seals. Proper material selection, design considerations, and understanding the anticipated temperature range are essential to ensure the reliable and optimal performance of plastic gears in various applications.

plastic gear

What industries commonly use plastic gears?

Plastic gears find applications in various industries due to their unique properties and advantages. Here’s a detailed explanation of the industries that commonly use plastic gears:

  • Automotive: Plastic gears are used in automotive applications such as power windows, seat adjusters, HVAC systems, windshield wipers, and various motor-driven mechanisms. Their lightweight nature, noise reduction capabilities, and corrosion resistance make them suitable for these applications.
  • Consumer Electronics: Plastic gears are used in consumer electronics devices like printers, scanners, cameras, and audio equipment. Their lightweight construction, low noise generation, and design flexibility make them ideal for compact and noise-sensitive applications.
  • Medical: Plastic gears are utilized in medical devices and equipment such as pumps, lab instruments, diagnostic devices, and surgical equipment. Their corrosion resistance, lubricity, and ability to be sterilized make them suitable for medical environments.
  • Office Equipment: Plastic gears are commonly found in office equipment like printers, photocopiers, scanners, and shredders. Their low noise operation, lightweight construction, and cost-effectiveness make them popular choices in these applications.
  • Industrial Machinery: Plastic gears are used in various industrial machinery applications, including packaging equipment, conveyor systems, material handling equipment, and small gearboxes. Their self-lubricating properties, corrosion resistance, and noise reduction capabilities make them suitable for these industrial environments.
  • Toys and Games: Plastic gears are extensively used in toys, hobbyist models, and games. Their lightweight nature, cost-effectiveness, and ease of customization allow for the creation of intricate moving parts in these recreational products.
  • Aerospace: Plastic gears are used in certain aerospace applications, particularly in non-critical systems such as cabin equipment, small actuators, and control mechanisms. Their lightweight construction and noise reduction characteristics are advantageous in aerospace applications.
  • Telecommunications: Plastic gears find applications in telecommunications equipment such as routers, switches, and communication devices. Their lightweight design, noise reduction properties, and cost-effectiveness make them suitable for these applications.

These are just a few examples of the industries that commonly use plastic gears. The versatility, cost-effectiveness, design flexibility, and specific performance characteristics of plastic gears make them valuable components in numerous applications across various sectors.

China Standard High Precision CZPT Steel Gear Rack for Auto Spare Part top gearChina Standard High Precision CZPT Steel Gear Rack for Auto Spare Part top gear
editor by CX 2023-10-12