China Standard Tooling Mold Making Customized Small Gear of Medical Injection Pumping Plastic Injection Mould with Best Sales

Product Description

Basic Product Information:

Item Customized Small Gear of Medical Injection Pumping Plastic Injection Mould
Mold type All types of products plastic mould
Mould Material ABS
Color jasper
size 12*12*8mm
weight 0.7g
surface treatment Polishing,Sandy Finish,Electroplating,etc.
Cavity customized
Runner system Hot runner , Cold runner
Application it is used to match the product provided by our customer
Transportation Air cargo, Sea shipping, or as you request
Lead Time 25-35 workdays based on the different products
payment  term T/T

Why Choose Us?

1) First-rate facilities:
    Mould Machine:                  2 Mould Machines,4 EDM Machines,1 High Speed CNC Carving and Milling Machine,
                                                  7 Milling Machines and 3 Grinding Machines                            
    Plastic Injection Machine:10 Plastic injection molding machine,6 Precision injection molding machine

2) Professional Working Team:
    Mould Desin Department:                          We have a R&D Team including more than 5 engineers with  excellent design
                                                                             abilities over 20years.
    Mould Production Department:                  Over 10 experiened workmen in charge of our factory’s mould production.
    Plastic Injection Production Department:1 supervisor,2 workshop foreman,2 QC,1 material purchaser and group of worker
                                                                              to produce and self-check plastic injection products.
    Office:                                                              Over 10 experiened employees in charge of  our company work affair.each 1 is
                                                                              responsible for specialized job.

3) Supply “one-stop” service  
4) All of our operations are strictly compliant with ISO 9001: 2015 guidelines.
5) Strict quality control systems
6) Short lead time.
7) Perfect package for export.
8) Superior after-sales service

Our  Company

HangZhou CHINAMFG mould plastic co., LTD. Is located in CHINAMFG town, jinxia yifang industrial zone, the company was established in June 1988.The initial name is HangZhou CHINAMFG CHINAMFG hardware processing shop.The operating area is only 30 square meters, 3 employees, fixed assets of more than 100,000 yuan.In June 2004, the company changed its name to HangZhou CHINAMFG plastic mold factory.In June 2016, the company was renamed HangZhou CHINAMFG mould plastic co., LTD.After nearly 2 decades of development, today has grown into a medium-sized mold enterprise with a fixed asset of over 20 million yuan, more than 100 employees and annual sales of nearly 60 million yuan
In August 2006, the company passed the ISO9001 international management system certification
In June 2007, Hong Kong company CHINAMFG plastic hardware products co., LTD was set up

 

  

FAQ

Q: What is your business scope?
A: Our company mainly produces plastic mould and injection plastic parts

Q: What industries do your products mainly cover?
A: In the past 20 years, we have developed and manufactured moulds including electronic products, furniture, lighting products, daily necessities, medical equipment, engineering equipment, etc.In recent years, the intelligent technology industry has been on the rise, at the same time, we have received a lot of product demand for intelligent technology and mold development.

Q: What is the processing for Mold inquiry and quote?
A: If you are going to make an inquiry of mold, please give us the basic information with 3D drawing or 2D drawing or any other detail information(material,  part weight, qty, etc), and we will  give you answer within 24hours .

Q: Which countries do you often work with?
A: Our customer groups include: USA, Germany, Italy, Portugal and China ETC

Q:What successful programs have you had?
A:We have provided die manufacturing work and injection molding work for many world famous enterprises such as
Electrolux,Bondi, Nokia, CHINAMFG and Bentley, and have achieved great success cooperation with them.

Q:What are the main ways of transporting the products?
A: We have a number of cooperation international logistics, DHL, Fedex, SF Express, etc., before the goods delivered we will  strict packaging products to ensure the goods would reach the destination safely.

 

 

Welcome to order our Custom Plastic Injection Molding!
We also hope you can find quality suppliers in China

 

Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode
Application: Household Appliances, Commodity, Electronic, Home Use, Hardware
Customization:
Available

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Customized Request

plastic gear

What are the benefits of using plastic gears over traditional materials?

Using plastic gears instead of traditional materials offers several benefits. Here’s a detailed explanation of the advantages of using plastic gears:

  • Weight Reduction: Plastic gears are significantly lighter in weight compared to gears made from traditional materials such as metal. This lightweight characteristic is advantageous in applications where weight reduction is important, as it can contribute to energy efficiency, lower inertia, and reduced wear on supporting components.
  • Noise and Vibration Reduction: Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment. Metal gears, on the other hand, tend to generate more noise and vibration due to their higher stiffness.
  • Self-Lubrication: Certain plastic materials used in gears have inherent lubricating properties, allowing for self-lubrication between gear teeth. This reduces friction and wear, eliminating the need for external lubrication and simplifying maintenance requirements. Metal gears, on the other hand, typically require lubrication to reduce friction and wear.
  • Corrosion Resistance: Plastic gears can exhibit excellent resistance to corrosion and chemicals, depending on the chosen plastic material. This makes them suitable for applications in corrosive environments where metal gears may suffer from degradation or require additional protective measures.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. Plastic materials can be easily molded into complex shapes, allowing for the creation of custom gear profiles and tooth geometries. This design flexibility enables gear optimization for specific applications, improving performance, efficiency, and overall machinery design.
  • Cost-Effectiveness: Plastic gears are often more cost-effective compared to gears made from traditional materials. Plastic materials are generally less expensive than metals, and the manufacturing processes for plastic gears, such as injection molding, can be more efficient and economical for large-scale production.
  • Electrical Insulation: Plastic gears offer electrical insulation properties, which can be advantageous in applications where electrical isolation is required. Metal gears, on the other hand, can conduct electricity and may require additional insulation measures in certain situations.
  • Customization and Color Options: Plastic gears can be easily customized in terms of shape, size, color, and surface finish. This allows for branding, aesthetic preferences, or specific identification requirements in various applications. Metal gears, on the other hand, have more limited options for customization.

These benefits make plastic gears attractive alternatives to traditional materials in many applications. However, it’s important to consider the specific requirements and operating conditions of the application when selecting the appropriate gear material.

plastic gear

How do you prevent premature wear and degradation in plastic gears?

Preventing premature wear and degradation in plastic gears requires implementing various measures and considerations. Here’s a detailed explanation of how to achieve this:

1. Material Selection: Choose a plastic material with suitable properties for the specific application. Consider factors such as strength, stiffness, wear resistance, and compatibility with operating conditions. Opt for materials that have good resistance to wear, fatigue, and environmental factors to minimize premature degradation.

2. Gear Design: Pay attention to the design of the plastic gears to minimize wear and degradation. Optimize the tooth profile, gear geometry, and load distribution to reduce stress concentrations and ensure even load sharing among the teeth. Incorporate features such as fillets, reinforcements, and optimized tooth profiles to enhance the gear’s durability.

3. Lubrication: Proper lubrication is essential to reduce friction, minimize wear, and prevent premature degradation. Choose lubricants that are compatible with the plastic material and the operating conditions. Ensure adequate lubrication by following manufacturer recommendations and implementing proper lubrication techniques such as oil bath, grease, or dry lubrication.

4. Operating Conditions: Consider the operating conditions and make adjustments to prevent premature wear and degradation. Control operating temperatures within the recommended range for the plastic material to avoid thermal degradation. Avoid excessive speeds or loads that can lead to increased friction and wear. Minimize exposure to harsh chemicals, UV radiation, or abrasive particles that can degrade the plastic material.

5. Maintenance: Implement regular maintenance practices to prevent premature wear and degradation. Conduct periodic inspections to identify signs of wear or damage. Replace worn or damaged gears promptly to prevent further degradation. Follow recommended maintenance schedules for lubrication, cleaning, and any other specific requirements for the plastic gears.

6. Proper Installation: Ensure that plastic gears are installed correctly to minimize wear and degradation. Follow manufacturer guidelines and recommendations for installation procedures, such as proper alignment, torque values, and fastening techniques. Improper installation can lead to misalignment, increased stress concentrations, and accelerated wear.

7. Optimized Load Distribution: Design the gear system to ensure even load distribution across the gear teeth. Consider factors such as tooth profile, tooth width, and the number of teeth to optimize load sharing. Uneven load distribution can lead to localized wear and premature degradation of specific gear teeth.

8. Environmental Protection: Protect plastic gears from harsh environmental conditions that can accelerate wear and degradation. Implement measures such as sealing mechanisms, coatings, or encapsulation to shield the gears from exposure to chemicals, moisture, UV radiation, or abrasive particles.

9. Quality Manufacturing: Ensure high-quality manufacturing processes to minimize defects and inconsistencies that can compromise the durability of plastic gears. Use reputable suppliers and manufacturers that adhere to strict quality control measures. Conduct thorough inspections and testing to verify the quality of the gears before installation.

By considering these preventive measures, such as material selection, gear design, lubrication, operating conditions, maintenance, proper installation, load distribution optimization, environmental protection, and quality manufacturing, it’s possible to minimize premature wear and degradation in plastic gears, ensuring their longevity and performance.

plastic gear

Can plastic gears replace metal gears in certain applications?

Yes, plastic gears can replace metal gears in certain applications. Here’s a detailed explanation:

Plastic gears offer a range of advantages that make them suitable alternatives to metal gears in specific scenarios. Some of the factors that determine whether plastic gears can replace metal gears include the application requirements, operating conditions, load capacity, and desired performance characteristics.

Advantages of Plastic Gears:

  • Lightweight: Plastic gears are significantly lighter than metal gears, making them suitable for applications where weight reduction is important. This can lead to energy efficiency, reduced inertia, and lower wear on supporting components.
  • Low Noise and Vibration: Plastic gears have inherent damping properties that help reduce noise and vibration levels during operation. This makes them suitable for applications where noise reduction is desired, such as in consumer electronics or office equipment.
  • Corrosion Resistance: Certain plastic materials used in gear manufacturing exhibit excellent resistance to corrosion and chemicals. Plastic gears can be a suitable choice for applications in corrosive environments where metal gears may suffer from degradation.
  • Self-Lubrication: Some plastic materials used for gear manufacturing have self-lubricating properties. This reduces friction and wear between gear teeth, eliminating the need for external lubrication and simplifying maintenance requirements.
  • Cost-Effective: Plastic gears can be more cost-effective compared to metal gears, especially in large-scale production. Plastic materials are often less expensive than metals, and the manufacturing processes for plastic gears can be more efficient.
  • Design Flexibility: Plastic gears offer greater design flexibility compared to metal gears. They can be molded into complex shapes, allowing for custom gear profiles and tooth geometries, resulting in optimized performance and efficiency for specific applications.

Limitations of Plastic Gears:

  • High Torque and Load Capacity: Plastic gears may not have the same torque and load capacity as metal gears. In applications requiring high torque or heavy loads, metal gears may be more suitable due to their higher strength and durability.
  • High Temperatures: Plastic gears have temperature limitations depending on the chosen material. In applications with high operating temperatures, metal gears that can withstand the heat may be necessary.
  • Precision and Positioning: Plastic gears may not offer the same level of precision and positioning accuracy as metal gears. Applications that require tight tolerances and precise gear meshing may still require metal gears.

In summary, plastic gears can replace metal gears in certain applications where their advantages align with the specific requirements and operating conditions. It’s crucial to carefully evaluate the application needs, load capacity, temperature range, and other factors to determine if plastic gears are suitable replacements for metal gears.

China Standard Tooling Mold Making Customized Small Gear of Medical Injection Pumping Plastic Injection Mould with Best SalesChina Standard Tooling Mold Making Customized Small Gear of Medical Injection Pumping Plastic Injection Mould with Best Sales
editor by CX 2023-09-25