China supplier Automobile Transfer Case Gear Transmission Gear for Auto, Suzuki Wagon, Polo, Golf bevel gear set

Product Description

For example,
(1)Gear shafts for oil pump(gear pump). We have stocks for most popular sizes; Also we accept non-standard sizes orders.

We have complete production line with CNC turning, milling, teeth shaping, hobbing, heat treatment, grinding capacity, and inspecting devices. Different material, different tolerance, different heat treatment…Will be met according to customer’s requirements. We are familiar with ISO, ANSI, DIN, JIS standards.
Gear Specification:
1)Material: Carbon steel, alloy steel, stainless steel,
2)Modulus: 0.5-16mm
3)Number of teeth: 6-200
4)OD: 10-800mm
5)Precision grade: ISO6
6)Heat treatment: Right methods will be made for different material, quenching, case hardening, carburizing, nitriding, normalizing, etc.
7)Process: Forging, turning, milling, punching, grinding heat treatment, finish grinding
8)Surface: Self color, plating, phosphating, powder coating
9)OEM welcomed, small order quantities are accepted.

(2)Our Gear types: Straight Teeth Gear, Oblique Teeth Cylinder Gear, External Spur Gear, Helical Gear, Internal Spur Gear, Gear Shaft etc the standard and non standard according to the drawings or samples.
Material: 45#, 40Cr, 20CrMo, 20CrMoti, 17CrNiMo6, 20CrMnTi or the others
Heat treatment: Medium frequency quenching, high frequency quenching, carburizing and quenching, nitriding, Carbon-Nitriding, Salt bath quenching.
Working Process: Gearh hobbing, Gear shaving, Gear shaping, Gear grinding etc
Precision Grade: GB5-8, JIS 1-4, AGMA 12-9, DIN 6-9
Application area: Auto gearbox, medical equipment, metallurgical machinery, port machinery, lifting equipment, mining machinery, electrical power equipment, light industry equipment, environmental protection machinery.

(3)Our sprocket or chainwheel
The standard and non standard according to the drawings or samples.
Material: C45, S235JR, CAST STEEL or the others
1, Description: Sprocket, chainwheel
2, Types:
A) Standard sprocket
B) Finished bore sprocket
C) Taper bore sprocket
D) Double plate wheels
E) conveyor sprocket
3, Material: C45, S235JR, Nylon
4, Surface treatment: Zinc-plated, black finish
5, Single A-type, double A-type, Welding hub KB-type, Welding hub C-type etc for your reference.
6, heat treatment way: High frequency quenching, Through-hardened, carburizing and quenching

(4) Our manufacturer produces the worm shaft with special machine of which the production efficiency is 2 times more than the traditional method and the surface finish would be within 0.8-1.6. Also, all the finished worm gear and shafts will be tested with gear meshing effort meter in order to meet exactly the requirements from the clients. The material of worm gear: Brass, Al bronze, Phosphor bronze. The material of worm shaft: 42CrMo, 40Cr and so on. The worm gear and shafts we process can be used on the different products such as Gate valves gear operated and solar slew drive and our processing range is extensively including double-enveloping toroid worm gear and shaft, Niemann worm gear and shat, dual lead worm and non-standard worm.

The above represents some of the sizes offered. The other types of products can be considered CZPT request.

Please feel free to contact us if you have any interested.

Application: Motor, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Bevel Wheel
Material: Alloy Steel
Customization:
Available

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Customized Request

automobile gear

What is the role of the transmission control module (TCM) in a car?

The transmission control module (TCM) plays a crucial role in the operation of the transmission system in a car. Here’s a detailed explanation:

1. Transmission Control:

The primary function of the TCM is to control the operation of the transmission. It receives input from various sensors throughout the vehicle, such as speed sensors, throttle position sensors, engine load sensors, and more. Based on this input, the TCM makes decisions regarding gear selection, shifting points, and torque converter lock-up to ensure optimal performance and efficiency.

2. Shifting Strategy:

The TCM determines the shifting strategy based on the driving conditions and driver inputs. It uses complex algorithms and programming to calculate the ideal timing and characteristics of gear shifts. The shifting strategy can vary depending on factors such as vehicle speed, engine load, throttle position, and driver demand. The TCM’s goal is to provide smooth, seamless, and efficient gear shifts.

3. Fault Detection and Diagnostic Capability:

The TCM continuously monitors the transmission system for any malfunctions or abnormalities. It has built-in diagnostic capabilities to detect faults such as sensor failures, solenoid issues, or hydraulic problems. When a fault is detected, the TCM can often store relevant fault codes, which can be retrieved using specialized diagnostic tools to aid in troubleshooting and repair.

4. Communication with Other Vehicle Systems:

The TCM communicates with other electronic control units (ECUs) in the vehicle to exchange information and coordinate the overall vehicle operation. For example, it may communicate with the engine control module (ECM) to ensure smooth power delivery during gear shifts. It may also communicate with the anti-lock braking system (ABS) to optimize gear selection based on braking conditions.

5. Adaptation and Learning:

Modern TCMs have the capability to adapt and learn over time. They can adjust the shifting strategy based on the driver’s behavior and driving patterns. The TCM may learn the driver’s preferences and adapt the shift points and characteristics accordingly. This adaptive feature helps to tailor the transmission’s behavior to the individual driver’s style and improve overall driving experience.

6. Over-the-Air Updates:

Some TCMs in modern vehicles can receive over-the-air updates. Manufacturers can send software updates to the TCM to refine the shifting algorithms, address known issues, or introduce new features. This capability allows for continuous improvement and optimization of the transmission system even after the vehicle has been sold.

In summary, the transmission control module (TCM) is responsible for controlling and optimizing the operation of the transmission system in a car. It ensures smooth gear shifts, monitors the system for faults, communicates with other vehicle systems, adapts to the driver’s behavior, and can receive software updates for ongoing refinement and improvement.

automobile gear

How does a dual-clutch transmission (DCT) enhance the driving experience?

A dual-clutch transmission (DCT) enhances the driving experience in several ways. Here’s a detailed explanation:

1. Quick and Smooth Gear Shifts:

A DCT utilizes two separate clutches, one for odd-numbered gears and another for even-numbered gears. This dual-clutch setup allows for quick and seamless gear shifts without interrupting power delivery. While one clutch is engaged with the current gear, the other clutch pre-selects the next gear, resulting in near-instantaneous shifts. This quick and smooth shifting enhances acceleration and provides a more engaging driving experience.

2. Continuous Power Delivery:

Since a DCT can shift gears without the need for a torque converter (as in automatic transmissions), there is minimal power loss during gear changes. The power transfer from the engine to the wheels remains uninterrupted, resulting in improved performance and responsiveness. This continuous power delivery contributes to a more dynamic driving experience.

3. Enhanced Fuel Efficiency:

DCTs are designed to optimize fuel efficiency by reducing power losses and maximizing engine performance. The precise and efficient gear changes of a DCT help keep the engine operating in its optimal power band, resulting in improved fuel economy compared to traditional automatic transmissions.

4. Manual Control and Sporty Driving:

Many DCT-equipped vehicles offer manual control modes, such as paddle shifters or a manual shift gate. These modes allow the driver to manually select gears, providing a more involved and sporty driving experience. The ability to control gear changes enhances driver engagement and allows for greater control over the vehicle’s performance.

5. Versatility and Adaptability:

DCTs can adapt to different driving conditions and driver preferences. They often feature multiple driving modes, such as “Normal,” “Sport,” or “Eco,” which adjust shift points, throttle response, and other parameters to suit various driving styles. This versatility allows drivers to tailor the transmission’s behavior to their preferences, whether they prioritize performance, fuel efficiency, or comfort.

6. Suitable for Performance Vehicles:

DCTs are commonly used in high-performance and sporty vehicles due to their ability to provide lightning-fast gear changes and precise control. The rapid and seamless shifts of a DCT contribute to improved acceleration, faster lap times, and enhanced overall performance.

In summary, a dual-clutch transmission (DCT) enhances the driving experience through quick and smooth gear shifts, continuous power delivery, improved fuel efficiency, manual control options, adaptability to different driving conditions, and suitability for performance-oriented vehicles. These features contribute to a more engaging, responsive, and enjoyable driving experience for enthusiasts and drivers seeking a balance between performance and everyday usability.

automobile gear

What is an automobile gear and how does it function in a vehicle?

An automobile gear is a mechanical component used in vehicles to transmit power from the engine to the wheels, allowing the vehicle to move forward or backward at different speeds. Here’s a detailed explanation of its function:

In a vehicle, the engine produces rotational power or torque. This power needs to be transmitted to the wheels in a controlled manner to enable the vehicle to move. The automobile gear system performs this task.

The primary function of the automobile gear is to change the gear ratio between the engine and the wheels, thereby adjusting the speed and torque output. It allows the engine to operate efficiently across a wide range of vehicle speeds and load conditions.

The most common type of automobile gear system is the manual transmission, consisting of multiple gears arranged in a specific sequence. The driver selects the appropriate gear based on the desired speed and road conditions.

When the driver shifts gears, the gearshift mechanism engages a specific gear combination. Each gear has a different gear ratio, which determines the speed and torque output. The lower gears provide higher torque output but lower vehicle speed, while the higher gears allow for higher speed but lower torque.

When starting the vehicle from a standstill, the driver typically engages the first gear, which provides the highest torque output. As the vehicle gains speed, the driver shifts to higher gears to increase the speed while maintaining optimal engine performance.

Inside the transmission, the gears are mounted on shafts and connected to the engine and the wheels through a series of gears, shafts, and clutches. When a gear is engaged, power is transmitted from the engine through the input shaft, and the corresponding output shaft connected to the wheels rotates at a speed determined by the gear ratio.

The gear ratio is the ratio of the number of teeth on the driving gear (connected to the engine) to the number of teeth on the driven gear (connected to the wheels). By changing the gear ratio, the speed of the wheels relative to the engine speed can be adjusted.

In addition to manual transmissions, there are also automatic transmissions and continuously variable transmissions (CVTs) used in vehicles. These transmission types use different mechanisms, such as planetary gearsets or pulley systems, to achieve gear ratio changes automatically without direct driver intervention.

Overall, the automobile gear system plays a crucial role in transferring power from the engine to the wheels, allowing the vehicle to move at different speeds. It enables the driver to control the vehicle’s acceleration, speed, and overall performance by selecting the appropriate gear ratio based on the driving conditions.

China supplier Automobile Transfer Case Gear Transmission Gear for Auto, Suzuki Wagon, Polo, Golf bevel gear setChina supplier Automobile Transfer Case Gear Transmission Gear for Auto, Suzuki Wagon, Polo, Golf bevel gear set
editor by CX 2023-09-07