China supplier CZPT Motorcycle Spare Parts Gear Shaft for Tvs Star, Bajaj Boxer, Ybr125 straight bevel gear

Product Description

CHINAMFG is 1 of the earliest and most famous companies, which is specialized in manufacturing and selling parts of motorcycles.
Our products are in great variety, and we have got the intellectual property rights in the trademark YOG, which is CHINAMFG all over the nation and even the world.

After 20 years’experience of new products’research and development, quality control, and corporate management, the trademark CHINAMFG is supported by our powerful technology and its quality is firmly assured.
At the same time, the series products of our company have become the representation of optimum quality compared with our competitors.
The annual sales keep growing and our company has been designated as the original equipment manufacturer by many motorcycle manufacture corporations.
We have always pursued a policy of steady quality and excellent after-sell service and we have set up a good reputation in motorcycle parts market.

We will supply the best products to our customer domestic and oversea with low price but high spead.
The company will serve all the customers through innovative research and development.
We will take customers’s satisfactions as our objective for operation development, so as to enable our series of products to be sold throughout the world.

SPARE PART FOR FULL RANGE MODELS:
SPARE PART FOR BAJAJ:
SPARE PART FOR BAJAJ BOXER CT100,SPARE PART FOR BAJAJ BOXER BM100,SPARE PART FOR BAJAJ BOXER BM150,SPARE PART FOR BAJAJ PULSAR135,SPARE PART FOR BAJAJ PULSAR150,SPARE PART FOR BAJAJ PULSAR180,SPARE PART FOR BAJAJ PULSAR200,SPARE PART FOR BAJAJ PULSAR220,SPARE PART FOR BAJAJ DISCOVER125,SPARE PART FOR BAJAJ DISCOVER135,SPARE PART FOR BAJAJ XCD125,SPARE PART FOR BAJAJ 2T 3W,SPARE PART FOR BAJAJ 4T 3W,SPARE PART FOR BAJAJ TORIO 4S,SPARE PART FOR PLATINA
 
SPARE PART FOR TVS:
SPARE PART FOR TVS STAR,SPARE PART FOR  TVS STAR LX,SPARE PART FOR TVS STAR CITY,SPARE PART FOR TVS MAX,SPARE PART FOR TVS SPORT,SPARE PART FOR TVS STAR HLX 100/125,SPARE PART FOR TVS STAR SPORT 125ES,SPARE PART FOR TVS APACHE, SPARE PART FOR TVS CHINAMFG GLX125
 
SPARE PART FOR HONDA:
SPARE PART FOR CG125,SPARE PART FOR CG150,SPARE PART FOR CG200,SPARE PART FOR BIZ125,SPARE PART FOR  WAVE110, SPARE PART FOR CGL125,SPARE PART FOR TITAN,SPARE PART FOR CG150 FAN,SPARE PART FOR CARGO,SPARE PART FOR BROS, SPARE PART FOR JH70
 
SPARE PART FOR SUZUKI:
SPARE PART FOR AX100,SPARE PART FOR  GN125,SAPRE PART FOR GN125H,SPARE PART FOR EN125,SPARE PART FOR AN125
 
SPARE PART FOR YAMAHA:
SPARE PART FOR YBR125,SPARE PART FOR  BWS125,SPARE PART FOR YB100,SPARE PART FOR  CRYPTON,SPARE PART FOR JOG50
 
SPARE PART FOR ITALIKA:
SPARE PART FOR AT110,SPARE PART FOR  FT110,SPARE PART FOR  FT125,SPARE PART FOR FT150,SPARE PART FOR WS150,SPARE PART FOR CS125,SPARE PART FOR DS150,SPARE PART FOR FT180, SPARE PART FOR WS175,SPARE PART FOR ST70,SPARE PART FOR ST90,SPARE PART FOR DM150,SPARE PART FOR DM200
 
SPARE PART FOR AKT MOTOS:
SPARE PART FOR AKT110,SPARE PART FOR AK125,SPARE PART FOR AKT125,SPARE PART FOR AKT125 MKD,SPARE PART FOR AKT125 TT,SPARE PART FOR AKT EVO
 
SPARE PART FOR KEEWAY:
SPARE PART FOR HORSE125,SPARE PART FOR  OWEN125,SPARE PART FOR  ARSEN150,SPARE PART FOR  OUTLOOK150,SPARE PART FOR TX200
 
SPARE PART FOR CHINESE MODEL:
SPARE PART FOR LIFAN, SPARE PART FOR LONCIN,SPARE PART FOR  ZONGSHEN,SPARE PART FOR  KYNGO,SPARE PART FOR KYMCO, SPARE PART FOR TAYO,SPARE PART FOR HAOJUE,SPARE PART FOR HAOJIN,SPARE PART FOR HangZhou,SPARE PART FOR XIHU (WEST LAKE) DIS., SHINERAY

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After-sales Service: Any Quality Problem Please Contact Us
Type: Motorcycle Engine Assembly
Start: Electric/Kick
Cylinder NO.: 1 Cylinder
Stroke: Four Stroke
Cold Style: Air-Cooled
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Customization:
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gear shaft

Can you explain the impact of gear shaft misalignment on gear performance?

Gear shaft misalignment can have a significant impact on the performance of gears within a system. When gear shafts are not properly aligned, several issues can arise, affecting the overall functionality and reliability of the gears. Let’s explore the impact of gear shaft misalignment in detail:

  • Reduced Efficiency:

Misalignment causes a loss of efficiency in gear systems. When gear shafts are misaligned, the teeth of the gears do not mesh correctly, leading to increased friction and energy losses. This results in reduced power transmission efficiency, as a portion of the input power is dissipated as heat instead of being effectively transferred through the gears.

  • Increased Wear and Fatigue:

Misalignment can lead to uneven contact and loading between gear teeth. This uneven distribution of forces causes localized high-stress areas on the gear teeth, leading to accelerated wear and fatigue. The concentrated stress on specific areas of the teeth can result in pitting, wear, and even tooth breakage over time. Increased wear and fatigue significantly reduce the lifespan of gears and can lead to unexpected failures.

  • Noise and Vibration:

Gear shaft misalignment often results in increased noise and vibration levels within the gear system. As the misaligned teeth engage, they generate excessive noise due to impact and increased friction. The vibrations caused by the misalignment can propagate through the gear assembly and the surrounding components, causing additional noise and potentially affecting the performance and lifespan of the entire system.

  • Loss of Tooth Contact:

Misalignment can cause a loss of proper tooth contact between the gears. Insufficient tooth contact reduces the load-carrying capacity of the gears and compromises the transmission of torque. The reduced contact area also increases the likelihood of localized stress concentrations, leading to premature wear and failure.

  • Overloading and Unbalanced Loads:

Gear shaft misalignment can result in overloading and unbalanced loads on the gears. Misalignment can cause uneven distribution of forces, with some teeth bearing a higher load than others. This can lead to excessive stress on specific gear teeth, potentially exceeding their load-carrying capacity. Over time, the overloading of certain teeth can result in accelerated wear, tooth breakage, and even catastrophic gear failure.

  • Seal and Bearing Issues:

Misalignment can also affect the performance of seals and bearings within the gear system. Misaligned gear shafts can create additional radial or axial loads on the bearings, reducing their lifespan and causing premature failure. Seal integrity can also be compromised, leading to leaks and contamination of the gear system, further exacerbating the issues associated with misalignment.

In summary, gear shaft misalignment has a detrimental impact on gear performance. It reduces efficiency, increases wear and fatigue, generates noise and vibration, causes loss of tooth contact, leads to overloading and unbalanced loads, and affects the performance of seals and bearings. Proper alignment of gear shafts is crucial to ensure optimal gear performance, longevity, and reliable power transmission within the gear system.

gear shaft

What are the factors to consider when designing gear shafts for specific applications?

Designing gear shafts for specific applications requires careful consideration of various factors to ensure optimal performance and reliability. Let’s explore the key factors that should be taken into account during the design process:

  • Load and Torque Requirements:

The load and torque requirements of the specific application are crucial considerations. Understanding the maximum load the gear shaft will experience and the torque it needs to transmit is essential for selecting appropriate materials, determining the required dimensions, and ensuring the gear shaft can handle the anticipated forces effectively.

  • Gear Type and Configuration:

The gear type and configuration directly influence the design of the gear shaft. Different gear types, such as spur gears, helical gears, bevel gears, or worm gears, have unique characteristics that impact the design considerations for the gear shaft. Factors such as gear tooth profile, pitch, pressure angle, and gear ratio need to be taken into account during the design process to ensure proper alignment, engagement, and efficient power transmission.

  • Material Selection:

Selecting the appropriate material for the gear shaft is crucial for its strength, durability, and performance. Factors such as the required strength, wear resistance, fatigue resistance, and corrosion resistance should be considered when choosing the material. Common materials for gear shafts include various steels, alloys, and sometimes specialized materials like bronze or brass, depending on the specific application requirements.

  • Shaft Dimensions and Geometry:

The dimensions and geometry of the gear shaft need to be carefully determined. Factors such as shaft diameter, length, keyways, chamfers, and fillets are important considerations. Proper shaft dimensions and geometry ensure sufficient strength, proper fit within the gear assembly, and compatibility with other components within the system.

  • Bearing Support and Lubrication:

The gear shaft design should incorporate provisions for bearing support and lubrication. Bearings placed along the gear shaft help reduce friction, support the shaft under load, and ensure smooth rotation. Adequate lubrication, such as oil or grease, is necessary to minimize wear between the gear shaft and bearings, as well as to reduce heat generation and promote efficient operation.

  • Heat Treatment and Surface Finish:

Depending on the application requirements, heat treatment processes like quenching and tempering may be applied to enhance the mechanical properties of the gear shaft. Heat treatment can improve hardness, strength, and toughness, increasing the gear shaft’s ability to withstand high loads and resist wear. Additionally, considering the surface finish of the gear shaft can help reduce friction, improve gear meshing, and minimize the risk of surface damage.

  • Manufacturability and Cost:

Designing gear shafts should also take into account manufacturability and cost considerations. The design should be feasible for manufacturing processes such as machining, forging, or casting, depending on the chosen material and complexity of the design. The design should also aim to optimize material usage and minimize manufacturing costs while meeting the required performance criteria.

In summary, when designing gear shafts for specific applications, factors such as load and torque requirements, gear type and configuration, material selection, shaft dimensions and geometry, bearing support and lubrication, heat treatment and surface finish, as well as manufacturability and cost considerations, should all be carefully evaluated. By considering these factors, a well-designed gear shaft can be developed to meet the specific needs of the application, ensuring reliable and efficient power transmission within the gear system.

gear shaft

What is a gear shaft and how does it function in mechanical systems?

A gear shaft is a key component in mechanical systems that transmit rotational motion and power between gears. It acts as a mechanical linkage, connecting two or more gears and enabling the transfer of torque and rotational speed. Here’s how a gear shaft functions in mechanical systems:

  • Power Transmission:

A gear shaft serves as a means of power transmission between gears. When one gear is rotated, either by an input source or another gear, the gear shaft transmits the rotational motion to the connected gear or gears. This allows for the transfer of power from one gear to another, resulting in the desired mechanical output.

  • Support and Alignment:

A gear shaft provides support and alignment for the gears it connects. It is typically mounted on bearings or bushings within the mechanical system, allowing it to rotate smoothly. The bearings help reduce friction and wear, ensuring efficient power transmission and prolonging the lifespan of the gears and the shaft.

  • Torque Transmission:

In addition to transmitting rotational motion, a gear shaft also transmits torque. Torque is the rotational force that causes an object to rotate. As a gear shaft connects gears with different sizes or numbers of teeth, it allows for torque multiplication or reduction, depending on the gear ratios. This enables mechanical systems to achieve the desired speed and torque requirements for specific applications.

  • Speed Control:

The gear shaft, along with the gears it connects, plays a crucial role in controlling rotational speed. By using gears with different sizes or ratios, the gear shaft can increase or decrease the rotational speed of the output gear compared to the input gear. This speed control capability is essential in various applications, such as adjusting the speed of machinery or enabling different speed settings in vehicles.

  • Directional Change:

Another function of a gear shaft is to change the direction of rotational motion. By using gears with specific tooth profiles and arrangements, the gear shaft can redirect the rotational motion by 90 degrees or any desired angle. This directional change allows mechanical systems to transmit motion and power efficiently in different orientations, enabling complex machinery and mechanisms.

  • Load Distribution:

A gear shaft helps distribute the load evenly among the connected gears. As the gears engage with each other through their teeth, the gear shaft ensures that the force and torque applied to one gear are evenly transferred to the others. This load distribution minimizes excessive stress on individual gears, promotes smooth operation, and enhances the overall durability and reliability of the mechanical system.

In summary, a gear shaft is a critical component in mechanical systems that facilitates power transmission, torque transfer, speed control, directional change, load distribution, and alignment of gears. Its proper design, installation, and maintenance are essential for efficient and reliable operation of various machinery and mechanisms.

China supplier CZPT Motorcycle Spare Parts Gear Shaft for Tvs Star, Bajaj Boxer, Ybr125 straight bevel gearChina supplier CZPT Motorcycle Spare Parts Gear Shaft for Tvs Star, Bajaj Boxer, Ybr125 straight bevel gear
editor by Dream 2024-04-23