China supplier Differential Synchronizer Washer Sider Auto Gear for Txz085 with high quality

Product Description

Product Description

1. High quality materials, professional production, high-precision equipment. Customized design and processing;
2. Strong and durable, strong strength, large torque and good comprehensive mechanical properties;
3. High rotation efficiency, stable and smooth transmission, long service life, noise reduction and shock absorption;
4. Focus on gear processing for 35 years.
5. Carburizing and quenching of tooth surface, strong wear resistance, reliable operation and high bearing capacity;
6. The tooth surface can be ground, and the precision is higher after grinding.

Detailed Photos

Certifications

Packaging & Shipping

 

Company Profile

ZheJiang Province Tonging Auto Synchronizer Co., Ltd and ZheJiang Shshi Xihu (West Lake) Dis.g Gears Co. Ltd are focus on the production of space parts for the CHINAMFG over 35years. a professional company in the field.

Our spare parts are interchangeable with the major manufacturers of heavy duty trucks, buses, light commercial and 4×4 pick up vehicles, medium and heavy duty Japanese applications. New items developing for customized in earthmover and agriculture machines.

There are 1 forging production line of 1600 tons, several forging production lines from 400 tons to 1000 tons: more than 300 various manufacturing and inspecting equipments with high efficiency and precision; 2 heat treatment production lines.

Our company can achieve more production process of forging, hobbing, shaving, gear
shaping, grinding and heat treatment.
There are 4 factories affiliated to the company, including Gear Factory, Synchronizer Factory, Adjusting Arm Factory and Casting Factory, producing various Transmission Synchronizers;
Differential Gears; Cross Spiders; Differential cases and other parts. We produce those parts for various types of
domestic trucks, Japanese trucks, European trucks and other famous brands. Moreover, the Agriculture machinery gears and Engineering machinery gears can developing also.
As a member of China Gear Industry Association and China
Auto Gear Manufacture Association, our company always focuses
on technology and quality. The company is an AAA enterprise, got lATF16949:2016 Quality Management System Certificate and has been awarded as Honest and Faithful Company several times by
government. Our products occupy large share of China and we established cooperation relations with CHINAMFG Group. Meanwhile, our products become very popular in Southeast Asia, Europe. Middle
East, Russia, America and other foreign countries.
With superior quality and excellent service, we are ready to offer
our products and service to costumers of all over the world!
Material: 20CrMnTiH
Scope and Capability of Gear Processing:
Modulus 1 to 10
Grade 6 of grinding accuracy
Grade 8 of accuracy achieved by shaving
Maximum machining diameter 400mm
Heat treatment: Quenching and tempering +carburizing

Gearboxes

Input shafts
Gears
Sliding sleeves
Hubs and synchronizer cones
Planet carriers
Housing

Differentials

Loaded differential cases
Idler pinions and side gears
Gears
Differential kits
Differential Input Shafts

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in Crates/Pallet/Boxes/Cartons.
 
Q2. How about your delivery time?
A: Generally, it is 3-7days if the goods are in stock,or it is need 20-30days to producing,
it is according to the quantity.
 
Q3. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
 
Q4. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
 
Q5.Do you provide samples?is it free or extra?
A:yes,we could offer the sample for free,but do not pay the cost of freight.
 
Q6.What is your term of payment
A:payment less than 3000usd,100% in advance,payment more than 6000usd,30%payment before produce,70% balance payment before shipment.

Application: Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

differential gear

Can differential gears be used in electric and hybrid vehicles?

Yes, differential gears can be used in both electric and hybrid vehicles. While electric and hybrid vehicles have different powertrain configurations compared to traditional internal combustion engine vehicles, they still require differential gears to distribute power between the wheels and accommodate speed differences. Here’s a detailed explanation:

1. Electric Vehicles (EVs):

In electric vehicles, the power is provided by one or more electric motors. These motors generate torque directly, eliminating the need for a traditional transmission system with a driveshaft. However, EVs still require differential gears to distribute power between the wheels.

2. Single-Speed Transmissions:

Many electric vehicles use single-speed transmissions, also known as direct-drive systems, which do not require multiple gears for speed variation. In these cases, the differential gear is integrated into the electric motor assembly, allowing it to distribute torque between the wheels.

3. Speed and Torque Distribution:

The differential gear in electric vehicles functions similarly to those in conventional vehicles. It accommodates speed differences between the wheels during turns and adjusts torque distribution to ensure optimal traction and control. This helps prevent wheel slip and allows for smooth cornering.

4. Hybrid Vehicles:

Hybrid vehicles combine an internal combustion engine with one or more electric motors. The powertrain configuration varies depending on the type of hybrid system, such as series hybrids, parallel hybrids, or plug-in hybrids. Despite the presence of an internal combustion engine, differential gears are still utilized in hybrid vehicles.

5. Transmissions in Hybrid Vehicles:

Hybrid vehicles often incorporate transmissions to optimize power delivery and efficiency. These transmissions may include differential gears or specific components that perform similar functions to distribute power between the wheels.

6. Regenerative Braking:

Both electric and hybrid vehicles commonly use regenerative braking systems to capture and store energy during deceleration. Differential gears play a role in transmitting torque from the wheels to the electric motor during regenerative braking, allowing the motor to act as a generator and recharge the batteries.

7. Differential Types:

Electric and hybrid vehicles can utilize various differential types, including open differentials, limited-slip differentials, or electronically controlled differentials. The choice of differential depends on factors such as vehicle performance, traction requirements, and driving conditions.

8. Advancements and Innovations:

With the evolving technology in electric and hybrid vehicles, there are also advancements and innovations in differential systems. Manufacturers are exploring new designs, such as integrated motor and differential units, to optimize power distribution and efficiency in these vehicles.

In summary, differential gears are indeed used in electric and hybrid vehicles to distribute power between the wheels, accommodate speed differences, and ensure optimal traction and control. The specific configuration and integration of differential gears may vary depending on the vehicle’s powertrain design and transmission system.

differential gear

How do differential gears affect fuel efficiency in vehicles?

In vehicles, differential gears can have an impact on fuel efficiency. Here’s a detailed explanation of how differential gears affect fuel efficiency:

  • Gear Ratio: The gear ratio of the differential can affect fuel efficiency. A higher gear ratio (numerically lower) allows the engine to run at lower RPMs for a given speed, which can result in improved fuel efficiency. This is because the engine operates more efficiently in its lower RPM range, consuming less fuel. On the other hand, a lower gear ratio (numerically higher) can provide better acceleration and performance but may result in higher fuel consumption.
  • Friction and Efficiency Losses: Differential gears introduce friction and mechanical losses in the drivetrain. As power is transmitted from the engine to the wheels through the differential, some energy is lost due to friction in the gears, bearings, and other components. These frictional losses reduce overall efficiency and can have a slight impact on fuel consumption. However, modern differentials are designed with efficiency in mind, and advancements in lubrication, materials, and manufacturing techniques help minimize these losses.
  • Limited-Slip Differentials (LSD): Limited-slip differentials (LSDs) can have a minor effect on fuel efficiency compared to open differentials. LSDs use additional mechanisms to distribute torque between wheels, resulting in a slight increase in mechanical losses and energy consumption. However, the impact on fuel efficiency is generally minimal and may not be noticeable in everyday driving situations.
  • Driving Style and Traction: The traction characteristics of differential gears can indirectly influence fuel efficiency. In slippery conditions or situations where wheelspin occurs, open differentials may allow excessive power to be lost in wheel slip, resulting in reduced traction and poorer fuel efficiency. Limited-slip differentials or advanced traction control systems can minimize wheel slip and improve overall traction, leading to better fuel efficiency by reducing power wastage.
  • Vehicle Type and Design: The impact of differential gears on fuel efficiency can vary depending on the vehicle type and design. Factors such as weight, aerodynamics, tire type, transmission, and overall drivetrain configuration play a significant role in determining fuel efficiency. While differential gears are a part of the drivetrain, their influence on fuel efficiency needs to be considered in conjunction with other vehicle characteristics.

In summary, differential gears can affect fuel efficiency in vehicles primarily through their gear ratio, friction and efficiency losses, and traction characteristics. While the impact on fuel efficiency is generally modest, optimizing the gear ratio and minimizing frictional losses can contribute to improved fuel economy. Additionally, the traction benefits provided by limited-slip differentials or advanced traction control systems can indirectly enhance fuel efficiency by reducing power wastage in wheel slip situations.

differential gear

How does a differential gear help in turning a vehicle smoothly?

A differential gear plays a crucial role in enabling smooth turning of a vehicle. Here’s a detailed explanation:

When a vehicle turns, the wheels on the outside of the turn travel a greater distance compared to the wheels on the inside. This difference in distance would cause significant strain and binding in the drivetrain if all the wheels were rigidly connected. The differential gear solves this problem by allowing the wheels to rotate at different speeds during turns, resulting in smooth and controlled maneuvering.

1. Speed Differentiation:

The differential gear allows the wheels to rotate at different speeds while still receiving power from the engine. As the vehicle turns, the outer wheel covers a greater distance and needs to rotate faster than the inner wheel. The differential enables this speed differentiation by distributing torque unequally between the two wheels, allowing them to rotate at different rates.

2. Path Following:

By allowing the wheels to rotate at different speeds, the differential gear helps the vehicle follow the desired path during a turn. The outside wheel, which needs to cover a longer distance, rotates faster to maintain the vehicle’s trajectory. At the same time, the inside wheel rotates slower, preventing the vehicle from skidding or drifting wide during the turn. The differential ensures that both wheels work together to maintain stability and control throughout the turning process.

3. Smooth Power Transfer:

During a turn, the differential gear facilitates smooth power transfer to the wheels. By allowing the wheels to rotate at different speeds, the differential minimizes drivetrain stress and wheel scrubbing. This promotes smoother operation and reduces the likelihood of wheel hop or wheel slip, resulting in improved traction and overall control.

4. Reduction of Tire Wear:

The differential gear’s ability to differentiate wheel speeds during turns helps reduce tire wear. If the wheels were rigidly connected, they would experience excessive scrubbing and wear during turning maneuvers. The differential allows the wheels to rotate at different speeds, minimizing tire scrubbing and promoting more even tire wear. This contributes to longer tire life and better overall performance.

5. Enhanced Maneuverability:

By enabling smooth turning, the differential gear enhances the maneuverability of a vehicle. It allows for precise and controlled steering inputs, making it easier to navigate corners, curves, and tight spaces. The differential’s role in differentiating wheel speeds ensures that the vehicle can execute turns smoothly and responsively, enhancing the overall driving experience.

In summary, the differential gear helps in turning a vehicle smoothly by allowing the wheels to rotate at different speeds during turns. This speed differentiation enables the vehicle to follow the desired path, facilitates smooth power transfer, reduces tire wear, and enhances maneuverability. The differential’s ability to accommodate varying wheel speeds ensures that the vehicle can navigate turns with improved stability, control, and comfort.

China supplier Differential Synchronizer Washer Sider Auto Gear for Txz085 with high qualityChina supplier Differential Synchronizer Washer Sider Auto Gear for Txz085 with high quality
editor by CX 2023-12-06