China wholesaler OEM Differential Forging Hobbing Stainless Steel Aluminum Small Bevel Gear with Great quality

Product Description

OEM Differential Gear Forging Hobbing Stainless Steel Aluminum Small Bevel Gear

Synchronous belt pulley transmission is composed of an annular belt with equidistant teeth on the inner peripheral surface and a belt pulley with corresponding teeth. During operation, the belt teeth mesh with the tooth slots of the belt pulley to transmit motion and power. It is a new belt transmission that integrates the respective advantages of belt transmission, chain transmission and gear transmission.

Product Description

Product name Bevel Gear
Materials Available Stainless Steel, Carbon Steel, Brass,  Bronze, Iron, Aluminum Alloy,Copper,Plastic etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding……
Surface Treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
BORE Finished bore, Pilot Bore, Special request
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Pressure Angle 20 Degree
Hardness 55- 60HRC
Size Customer Drawings & ISO standard
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001:2008
Applications Electric machinery, metallurgical machinery, environmental protection machinery, electronic and electrical appliances, road construction machinery, chemical machinery, food machinery, light industrial machinery, mining machinery, transportation machinery, construction machinery, building materials machinery, cement machinery, rubber machinery, water conservancy machinery and petroleum machinery
Machining Process Blanking, lathe, semi finishing, heat treatment, decarbonization, rough grinding, semi finishing, fine grinding, finished product inspection
Advantages 1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: SCM 415 steel 
3. Bore: Finished bore
4. Precision grade: DIN 5 to DIN 7
5. Surface treatment: Carburizing and Quenching
6. Module: From 1 to 4
7. Tooth: From Z15 to Z70
8.Meshing transmission, accurate transmission ratio, stable transmission and low noise.
9.It is applicable to a wide range of power and speed
10.High efficiency,long service life, safe and reliable operation
11.Low cost,need to professional equipment process

 

Company Profile

FAQ

Main Markets? North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order? * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

 

If you are interested in our products, please tell us which materials, type, width, length u want. 

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Automation Equipment
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

differential gear

Can differential gears be used in electric and hybrid vehicles?

Yes, differential gears can be used in both electric and hybrid vehicles. While electric and hybrid vehicles have different powertrain configurations compared to traditional internal combustion engine vehicles, they still require differential gears to distribute power between the wheels and accommodate speed differences. Here’s a detailed explanation:

1. Electric Vehicles (EVs):

In electric vehicles, the power is provided by one or more electric motors. These motors generate torque directly, eliminating the need for a traditional transmission system with a driveshaft. However, EVs still require differential gears to distribute power between the wheels.

2. Single-Speed Transmissions:

Many electric vehicles use single-speed transmissions, also known as direct-drive systems, which do not require multiple gears for speed variation. In these cases, the differential gear is integrated into the electric motor assembly, allowing it to distribute torque between the wheels.

3. Speed and Torque Distribution:

The differential gear in electric vehicles functions similarly to those in conventional vehicles. It accommodates speed differences between the wheels during turns and adjusts torque distribution to ensure optimal traction and control. This helps prevent wheel slip and allows for smooth cornering.

4. Hybrid Vehicles:

Hybrid vehicles combine an internal combustion engine with one or more electric motors. The powertrain configuration varies depending on the type of hybrid system, such as series hybrids, parallel hybrids, or plug-in hybrids. Despite the presence of an internal combustion engine, differential gears are still utilized in hybrid vehicles.

5. Transmissions in Hybrid Vehicles:

Hybrid vehicles often incorporate transmissions to optimize power delivery and efficiency. These transmissions may include differential gears or specific components that perform similar functions to distribute power between the wheels.

6. Regenerative Braking:

Both electric and hybrid vehicles commonly use regenerative braking systems to capture and store energy during deceleration. Differential gears play a role in transmitting torque from the wheels to the electric motor during regenerative braking, allowing the motor to act as a generator and recharge the batteries.

7. Differential Types:

Electric and hybrid vehicles can utilize various differential types, including open differentials, limited-slip differentials, or electronically controlled differentials. The choice of differential depends on factors such as vehicle performance, traction requirements, and driving conditions.

8. Advancements and Innovations:

With the evolving technology in electric and hybrid vehicles, there are also advancements and innovations in differential systems. Manufacturers are exploring new designs, such as integrated motor and differential units, to optimize power distribution and efficiency in these vehicles.

In summary, differential gears are indeed used in electric and hybrid vehicles to distribute power between the wheels, accommodate speed differences, and ensure optimal traction and control. The specific configuration and integration of differential gears may vary depending on the vehicle’s powertrain design and transmission system.

differential gear

What is the role of a center differential in all-wheel-drive systems?

In an all-wheel-drive (AWD) system, the center differential plays a crucial role in distributing power between the front and rear wheels. It is responsible for managing torque transfer and ensuring optimal traction and stability in various driving conditions. Here’s a detailed explanation of the role of a center differential in all-wheel-drive systems:

  • Torque Distribution: The center differential’s primary function is to distribute torque between the front and rear axles in an AWD system. It receives power from the engine and transmits it to both the front and rear wheels. The distribution of torque can vary depending on the design and capabilities of the center differential.
  • Power Split: The center differential splits the engine’s power between the front and rear axles in a manner that optimizes traction and stability. Under normal driving conditions, it typically distributes torque evenly, providing balanced power to all wheels. This balanced power distribution helps enhance vehicle control and stability.
  • Variable Torque Split: In some AWD systems, the center differential can vary the torque split based on driving conditions. It can adjust the distribution of power between the front and rear axles to optimize traction and handling. For example, if the system detects slippage in the front wheels, it can transfer more torque to the rear wheels to improve traction and maintain vehicle stability.
  • Traction Enhancement: The center differential helps improve traction by allowing the front and rear wheels to rotate at different speeds. This capability is particularly beneficial in situations where the left and right wheels on the same axle encounter varying levels of grip, such as when driving on slippery or uneven surfaces. By allowing the wheels to rotate at different speeds, the center differential enables the wheels with better traction to receive more power, enhancing overall grip and traction.
  • Adaptability to Different Conditions: A well-designed center differential enables an AWD system to adapt to different driving conditions. Whether it’s driving on dry pavement, wet roads, icy surfaces, or off-road terrain, the center differential helps optimize power distribution to maintain traction and stability. It allows the AWD system to provide enhanced grip and control, regardless of the prevailing driving conditions.
  • Integration with Other Systems: The center differential often works in conjunction with other vehicle systems to further enhance performance and safety. For example, some AWD systems incorporate electronic controls that can interact with the vehicle’s stability control system, traction control system, or other safety features. This integration helps optimize power delivery, traction management, and overall vehicle dynamics.

In summary, the center differential plays a critical role in all-wheel-drive systems. It distributes torque between the front and rear axles, enhances traction and stability, adapts to different driving conditions, and integrates with other vehicle systems. By effectively managing torque transfer, the center differential helps maximize grip, improve handling, and enhance overall performance in AWD vehicles.

differential gear

What is a differential gear and how does it work?

A differential gear is a component found in vehicles that allows the wheels to rotate at different speeds while receiving power from the engine. Here’s a detailed explanation:

A differential is commonly used in cars, trucks, and other vehicles with driven wheels. Its primary function is to distribute torque (rotational force) from the engine to the wheels while compensating for differences in wheel speeds, especially during turns or when driving on uneven surfaces.

Basic Structure:

A typical differential gear consists of several key components:

  • Differential Case: It is the outer housing that encloses the differential assembly.
  • Ring Gear: The ring-shaped gear located on the inside of the differential case.
  • Pinion Gear: The small gear connected to the driveshaft, which meshes with the ring gear.
  • Side Gears: Two gears connected to the axle shafts, which mesh with the pinion gear.
  • Spider Gears (Planetary Gears): These gears are positioned between the side gears and allow the wheels to rotate at different speeds.

Function and Operation:

When power is transmitted from the engine to the differential, the pinion gear receives the rotational force from the driveshaft and meshes with the ring gear. As the pinion gear rotates, it rotates the ring gear and, in turn, the differential case.

During straight-line driving, when both wheels have equal traction and are rotating at the same speed, the spider gears rotate freely on their respective shafts. This allows the side gears to rotate at the same speed as the differential case, transmitting equal torque to both wheels.

However, when the vehicle turns or one wheel encounters a different traction condition (such as being on a slippery surface), the wheels need to rotate at different speeds. In this situation, the spider gears are forced to rotate along with the side gears due to the difference in rotational speeds between the two wheels.

As the spider gears rotate, they allow the side gears to rotate at different speeds, compensating for the variation in wheel speeds. This enables the wheels to rotate independently while still receiving power from the differential. The differential allows the outer wheel (on the outside of the turn) to rotate at a higher speed while the inner wheel (on the inside of the turn) rotates at a slower speed.

The differential gear system ensures smooth power delivery to the wheels, improves vehicle stability during turns, and reduces tire wear and stress on the drivetrain components.

It’s important to note that there are different types of differentials, such as open differentials, limited-slip differentials, and locking differentials. Each type has its own characteristics and is suited for different driving conditions and vehicle types.

In summary, a differential gear is a crucial component in vehicles that allows the wheels to rotate at different speeds while distributing power from the engine. By utilizing a combination of gears, it enables smooth and efficient power transmission to the wheels, particularly during turns or when encountering varying traction conditions.

China wholesaler OEM Differential Forging Hobbing Stainless Steel Aluminum Small Bevel Gear with Great qualityChina wholesaler OEM Differential Forging Hobbing Stainless Steel Aluminum Small Bevel Gear with Great quality
editor by CX 2024-01-03