China wholesaler Spur Gear/Helical Gears/Bevel Gears spurs gear

Product Description

Spur Gear/Helical Gears/Bevel Gears

 

Use:
Mainly used in the mining, metallurgical, cement, chemicals,construction, buiding materials,
electric power, telecommunictions, textiles, and transportation departments.
Such as:
1. conveyor:Belt conveyor,AFC conveyor, chain conveyor, screw conveyor.
2. Pum:Water pump, oil pump, slush pump, etc.
3. Fan: Draft fan, fanner, boil fan, etc.
4. Excator:bucket excavator bucket, wheel excavators .
5. Crane:Tower crane, gantry crande, bridge crane.
6. Others:Various elevators, coal plough, ball mill, crusher, recreation machine.
7. Blender equipment, centrifuger, washer, leather-making machine, machine for recreation park mixer wire drawing machine.Extruder, dregs crusher of boiler.
8. Plastic feeder, rubber smelling machine, etc.
 
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate; 
2. Forging, Casting, Stampling Part; 
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;  
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.; 
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;  
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits; 
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).

More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years. 
 
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.

 
Company: 

ZheJiang MIGHTY MACHINERY Co.Ltd., a subsidiary company of ZheJiang Machinery Imp.&Exp. Corp(SCMIEC),which is a wholly stated-owned enterprise established in1980,specialized in producing precision mechanical power transmission products. After years of hard work,Mighty become the holding company of 3 manufacturing factories and also the 1 of the largest enterprise supply power transmission parts in western China.

Mighty’s products are mainly exported to Europe,America and Middle East market. With the top-ranking management,professional technical support and abundant export experience,Mighty has established lasting and stable business partnership with many world famous companies and has got good reputation from world wide customers in international sales.

Factory View:

Exhibition:

 
 
FAQ:
1. MOQ
 A: Generally, 1 pc for standard parts; contact for nonstandard parts.
 
2. Delivery Time
 A: In stock: within 5 working days. Out of stock: depends on your order quantity.
 
3. How To Select
 A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.

4: What is the Warranty for your products?
 A:Normally our warranty is 1 year.
 
Contacts:

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Application: Motor, Machinery, Agricultural Machinery, and So on
Hardness: Hardened Tooth Surface
Manufacturing Method: Sintered Gear
Toothed Portion Shape: Spur/Helical/Bevel
Material: Steel/Plastic/42CrMo
Type: Spur Gear
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

bevel gear

Can you provide examples of machinery that use bevel gears?

Bevel gears are widely used in various machinery and mechanical systems where torque transmission and direction changes are required. These gears are specifically designed to transmit power between intersecting shafts at different angles. Here are some examples of machinery and equipment that commonly use bevel gears:

  • Automotive Industry: Bevel gears are extensively used in automotive applications. They can be found in different parts of vehicles, including the differential gear system, powertrain components, steering systems, and transfer cases. In the differential, bevel gears help distribute torque between the drive wheels while allowing them to rotate at different speeds during turns.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications, such as aircraft engines, landing gear systems, and helicopter transmissions. They play a critical role in transferring power and changing the direction of rotation in these high-performance systems.
  • Industrial Machinery: Bevel gears are commonly employed in industrial machinery and equipment. They are used in gearboxes, speed reducers, and power transmission systems. Examples include conveyors, mixers, pumps, packaging machinery, printing presses, and textile machinery. Bevel gears allow efficient power transmission and enable the machinery to operate at different speeds and directions as required by the specific application.
  • Construction and Heavy Equipment: Bevel gears are found in construction equipment such as cranes, excavators, loaders, and bulldozers. They are integral components of the drivetrain systems, enabling the transfer of power and torque to the wheels or tracks, as well as facilitating steering and movement of the equipment.
  • Marine Applications: Bevel gears are utilized in various marine applications, including propulsion systems, marine generators, winches, steering mechanisms, and anchor handling equipment. They help transmit power efficiently and withstand the challenging marine environment.
  • Machine Tools: Bevel gears are employed in machine tools such as milling machines, lathes, and grinders. They are essential for transmitting power and facilitating the required speed and direction changes in these precision machining systems.
  • Power Plants: Bevel gears are used in power generation facilities, including wind turbines, hydroelectric turbines, and steam turbines. They play a crucial role in converting the rotational motion of the turbine blades into electrical energy by transmitting torque to the generator.
  • Mining and Material Handling: Bevel gears are commonly found in mining equipment, conveyor systems, and material handling machinery. They are used to transfer power and facilitate the movement of bulk materials, such as ores, coal, and aggregates.

These examples represent just a few of the many applications where bevel gears are utilized. Bevel gears offer versatility, efficiency, and reliability in transmitting power and changing direction in various mechanical systems across different industries.

bevel gear

How do you retrofit an existing mechanical system with a bevel gear?

Retrofitting an existing mechanical system with a bevel gear involves modifying the system to incorporate the bevel gear for improved functionality or performance. Here’s a detailed explanation of the retrofitting process:

  1. Evaluate the Existing System: Begin by thoroughly evaluating the existing mechanical system. Understand its design, components, and operational requirements. Identify the specific areas where the introduction of a bevel gear can enhance the system’s performance, efficiency, or functionality.
  2. Analyze Compatibility: Assess the compatibility of the existing system with the integration of a bevel gear. Consider factors such as available space, load requirements, torque transmission, and alignment feasibility. Determine if any modifications or adaptations are necessary to accommodate the bevel gear.
  3. Design Considerations: Based on the system evaluation and compatibility analysis, develop a design plan for incorporating the bevel gear. Determine the appropriate gear type, size, and configuration that best suits the retrofitting requirements. Consider factors such as gear ratio, torque capacity, tooth profile, and mounting options.
  4. Modify Components: Identify the components that need modification or replacement to integrate the bevel gear. This may involve machining new shafts or shaft extensions, modifying housing or mounting brackets, or adapting existing components to ensure proper alignment and engagement with the bevel gear.
  5. Ensure Proper Alignment: Proper alignment is crucial for the successful integration of the bevel gear. Ensure that the existing system components and the bevel gear are aligned accurately to maintain smooth and efficient power transmission. This may involve adjusting shaft positions, aligning bearing supports, or employing alignment fixtures during the retrofitting process.
  6. Lubrication and Sealing: Consider the lubrication requirements of the bevel gear system. Ensure that appropriate lubricants are selected and provisions for lubrication are incorporated into the retrofit design. Additionally, pay attention to sealing arrangements to prevent lubricant leakage or ingress of contaminants into the gear system.
  7. Testing and Validation: After the retrofitting process is complete, conduct thorough testing and validation of the modified mechanical system. Ensure that the bevel gear functions as intended and meets the desired performance requirements. Perform functional tests, load tests, and monitor the system for any abnormalities or issues.
  8. Maintenance and Documentation: Develop a maintenance plan for the retrofitted system, including periodic inspection, lubrication, and any specific maintenance tasks related to the bevel gear. Document the retrofitting process, including design modifications, component specifications, alignment procedures, and any other relevant information. This documentation will be valuable for future reference, troubleshooting, or potential further modifications.

Retrofitting an existing mechanical system with a bevel gear requires careful planning, engineering expertise, and attention to detail. It is recommended to involve experienced gear engineers or professionals with expertise in retrofitting processes to ensure a successful integration and optimal performance of the bevel gear within the system.

By retrofitting an existing mechanical system with a bevel gear, it is possible to enhance its capabilities, improve efficiency, enable new functionalities, or address specific performance issues. Proper analysis, design, and implementation are essential to achieve a successful retrofit and realize the desired benefits of incorporating a bevel gear into the system.

bevel gear

How do you choose the right size bevel gear for your application?

Choosing the right size bevel gear for your application involves considering various factors such as load requirements, speed ratios, tooth geometry, and material selection. Here’s a detailed explanation of the considerations involved in selecting the right size bevel gear:

  • Load Requirements: Determine the torque and power requirements of your application. This involves understanding the load conditions, including the magnitude and direction of the applied forces. Calculate the required torque capacity of the bevel gear based on the expected load and operating conditions.
  • Speed Ratios: Determine the desired speed ratios between the input and output shafts. Bevel gears are often used to transmit rotational motion at different speeds. Calculate the required gear ratio to achieve the desired speed output and select bevel gears with appropriate tooth counts to achieve the desired ratio.
  • Tooth Geometry: Consider the tooth geometry of the bevel gears. Straight bevel gears and spiral bevel gears have different tooth profiles and engagement characteristics. Evaluate the impact of tooth geometry on factors such as noise, vibration, smoothness of operation, and load-carrying capacity. Choose the tooth profile that best suits the specific requirements of your application.
  • Material Selection: Consider the material properties of the bevel gears. The material should have sufficient strength, durability, and resistance to wear and fatigue. Common materials for bevel gears include steel alloys, cast iron, and non-ferrous alloys. The material selection should be based on factors such as load requirements, operating conditions (e.g., temperature, moisture), and any specific industry standards or regulations.
  • Size and Dimensions: Consider the physical size and dimensions of the bevel gears. Evaluate the available space and clearance in your application to ensure proper fit and alignment of the gears. Consider factors such as the gear diameter, face width, and shaft bore diameter. Ensure that the selected bevel gears can be mounted and meshed correctly with the mating gears.
  • Manufacturing and Cost Considerations: Take into account any specific manufacturing considerations or constraints. Consider factors such as gear manufacturing methods (e.g., cutting, shaping, forging), availability of standard gear sizes or custom gear manufacturing options, and associated costs. Balance the performance requirements of your application with the available budget and manufacturing feasibility.

It is often beneficial to consult with gear manufacturers, engineers, or industry experts to ensure the proper selection of bevel gears for your specific application. They can provide guidance on gear design, material selection, and performance analysis to help you choose the right size bevel gear that meets your requirements.

In summary, choosing the right size bevel gear involves considering factors such as load requirements, speed ratios, tooth geometry, material selection, size and dimensions, and manufacturing considerations. Taking into account these factors will help ensure that the selected bevel gear is suitable for your application, providing reliable and efficient power transmission.

China wholesaler Spur Gear/Helical Gears/Bevel Gears spurs gearChina wholesaler Spur Gear/Helical Gears/Bevel Gears spurs gear
editor by CX 2024-04-09