Product Description
Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001
| Material | Stainless Steel | SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C |
| Steel | Q235,C20,C45(K1045),1214,1215 | |
| Brass | C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604 | |
| Bronze | C51000, C52100, C54400,CuSn8 | |
| Aluminum | AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075 | |
| Alloy Steel | SCM435,10B21 | |
| Plastic | PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic | |
| Others | According to customers’ requirements |
| Processing | CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending |
| Finish | Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting |
| Dimensions | According to customer’s drawing |
| Tolerance | ±0.005mm |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| MOQ | Negotiable |
| QC Policy | 100% inspection and random inspection before shipment, with QC passed label |
| Stardard | Materials and surface treatment comply with RoHS/Reach Directives |
| Processing Equipments | CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher, Milling machine,CNC wire-cut machine,Charmfering machine; |
| Testing Equipments | CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers, |
| Application | Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Trade Terms | EXW, FOB, CIF, As per customers’ request |
| Payment Terms | Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment |
| Delivery Time | Within 15-20 working days after deposit or payment received |
| Shipping Ports | FOB HangZhou |
About us
HangZhou CHINAMFG Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.
The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CHINAMFG different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.
Testing Equipment
1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?
(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.
(2). We provide a competitive price.
(3). High precision, tolerance can be within + 0.005
(4). 10 years’ fabrication experience.
(5). Small order also is welcomed. M100
(6). We can also provide one-stop service, including mold and assembly.
(7). All your information is confidential, and we can CHINAMFG NDA as well.
5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
| After-sales Service: | Permanent |
|---|---|
| Type: | Aerospace |
| Material: | Aluminum |
| Muffler Type: | Center Muffler |
| Deck: | Double |
| Surface Treatment: | Anodizing |
| Samples: |
US$ 3.2/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can aluminum gears be used in automotive applications?
Aluminum gears can indeed be used in automotive applications. Here’s a detailed explanation:
1. Weight Reduction: Aluminum is a lightweight material compared to traditional options like steel. By using aluminum gears, automotive manufacturers can reduce the overall weight of the vehicle, which can lead to improved fuel efficiency and performance.
2. Corrosion Resistance: Aluminum gears can offer good corrosion resistance, making them suitable for automotive applications where exposure to moisture, road salt, and other corrosive elements is common. Proper surface treatments or coatings can further enhance their corrosion resistance.
3. Noise and Vibration Dampening: Aluminum gears can help reduce noise and vibration levels in automotive applications. The damping properties of aluminum contribute to a quieter and smoother operation, enhancing the overall driving experience.
4. Design Flexibility: Aluminum is highly formable, allowing the production of gears with complex shapes and intricate designs. This design flexibility can be advantageous in automotive applications where space constraints or specific gear geometries are required.
5. Heat Dissipation: Aluminum has good thermal conductivity, which helps dissipate heat generated during operation. This is especially beneficial in automotive applications where gears may be subjected to high temperatures due to heavy loads or intense driving conditions.
6. Cost-Effectiveness: Aluminum gears can offer a cost-effective solution for automotive manufacturers. The abundance of aluminum as a raw material and its relatively low cost compared to other metals make it an attractive option for mass production.
7. Specific Automotive Applications: Aluminum gears are commonly used in various automotive systems. For example, they can be found in transmissions, differentials, power steering systems, and engine timing systems. The specific performance requirements and operating conditions of these applications are carefully considered during gear design and material selection.
It’s important to note that while aluminum gears have many advantages, they also have limitations. Aluminum is not as strong as some other materials, and in high-torque or heavy-load automotive applications, alternative materials like steel or cast iron may be preferred for their higher strength and load-bearing capabilities.
In summary, aluminum gears can be successfully used in automotive applications, providing benefits such as weight reduction, corrosion resistance, noise and vibration dampening, design flexibility, heat dissipation, and cost-effectiveness. The suitability of aluminum gears depends on the specific requirements, operating conditions, and performance trade-offs of the automotive system in which they are used.
Can aluminum gears be used in consumer electronics products?
Yes, aluminum gears can be used in consumer electronics products. Here’s a detailed explanation:
1. Lightweight Design: Consumer electronics products, such as smartphones, laptops, or cameras, often prioritize portability and lightweight design. Aluminum gears offer a significant advantage in these applications due to their lightweight properties. By using aluminum gears, manufacturers can contribute to reducing the overall weight of the device, making it more convenient for users to carry and handle.
2. Corrosion Resistance: Aluminum alloys have good corrosion resistance, making them suitable for consumer electronics products that may be exposed to moisture, humidity, or environmental elements. This corrosion resistance helps protect the gears from degradation and ensures long-term reliability, even in demanding usage conditions.
3. Electrical Insulation: Aluminum is an electrically non-conductive material, which can be advantageous in consumer electronics applications. Aluminum gears can help prevent electrical short circuits and interference, contributing to the overall safety and performance of the electronic device.
4. Manufacturability: Aluminum is a highly versatile material that can be easily machined or formed into intricate gear shapes. This manufacturability allows for the production of custom-designed gears that meet the specific requirements of consumer electronics products. Manufacturers can optimize gear designs for efficient power transmission, noise reduction, and space utilization.
5. Noise and Vibration Damping: Aluminum gears possess inherent damping properties, which can help reduce noise and vibration in consumer electronics devices. By incorporating aluminum gears, manufacturers can improve the overall user experience by minimizing gear-induced noise and vibration, leading to quieter and more comfortable operation.
6. Heat Dissipation: Consumer electronics products often generate heat during operation, especially in devices with motors or high-performance components. Aluminum’s excellent thermal conductivity allows it to efficiently dissipate heat, helping to maintain optimal operating temperatures and prevent overheating-related issues. Aluminum gears can contribute to efficient heat management within the device.
7. Cosmetic Appeal: Aluminum gears can also offer aesthetic benefits in consumer electronics products. The use of aluminum can give a sleek and modern appearance to the gears, enhancing the overall visual appeal of the device. Manufacturers can take advantage of aluminum’s surface finish options, such as anodizing or polishing, to achieve desired cosmetic effects.
8. Compatibility with Plastic Components: Many consumer electronics devices incorporate plastic components due to their versatility and cost-effectiveness. Aluminum gears can be compatible with plastic parts, allowing for efficient integration within the overall device assembly. This compatibility facilitates the design and manufacturing of compact and lightweight consumer electronics products.
In summary, aluminum gears can be effectively used in consumer electronics products, offering advantages such as lightweight design, corrosion resistance, electrical insulation, manufacturability, noise and vibration damping, heat dissipation, cosmetic appeal, and compatibility with plastic components. By incorporating aluminum gears, manufacturers can optimize the performance, functionality, and user experience of consumer electronics devices.
Are there different types of aluminum alloys used for making gears?
Yes, there are different types of aluminum alloys used for making gears. Here’s a detailed explanation:
1. Aluminum-Copper Alloys: Aluminum-copper alloys, such as the 2000 series (e.g., 2014, 2024), are commonly used for gears. These alloys offer good strength and excellent fatigue resistance, making them suitable for gears subjected to moderate to high loads. They also exhibit good machinability, which facilitates gear manufacturing processes.
2. Aluminum-Silicon Alloys: Aluminum-silicon alloys, particularly the 4000 series (e.g., 4032), are used for gears requiring high wear resistance and low friction. These alloys have good mechanical properties and can withstand high contact pressures. They are often used in applications where gears operate in harsh conditions or require self-lubrication.
3. Aluminum-Zinc Alloys: Aluminum-zinc alloys, such as the 7000 series (e.g., 7075), are known for their high strength and excellent fatigue resistance. These alloys are commonly used in aerospace applications where lightweight gears with exceptional strength are required. However, they may have lower machinability compared to other aluminum alloys.
4. Aluminum-Magnesium Alloys: Aluminum-magnesium alloys, including the 5000 series (e.g., 5052, 5083), offer a good combination of strength, corrosion resistance, and weldability. These alloys are suitable for gears exposed to marine or corrosive environments. They are also commonly used in general machinery and equipment manufacturing.
5. Aluminum-Zinc-Magnesium Alloys: Aluminum-zinc-magnesium alloys, such as the 7000 series (e.g., 7049), provide an excellent balance of strength, corrosion resistance, and lightweight properties. These alloys are used in high-performance gears, particularly in industries like aerospace and motorsports.
6. Other Alloy Combinations: There are also specialized aluminum alloys tailored for specific gear applications. For example, aluminum-tin alloys are used for gears requiring excellent wear resistance and dimensional stability. These alloys are often employed in automotive applications.
It’s important to note that the selection of the aluminum alloy depends on the specific requirements of the gear application, including load conditions, wear resistance, corrosion resistance, temperature, and manufacturing considerations. Each alloy has its own unique properties and advantages, allowing gear manufacturers to choose the most suitable alloy for their specific needs.
In summary, different types of aluminum alloys, such as aluminum-copper, aluminum-silicon, aluminum-zinc, aluminum-magnesium, aluminum-zinc-magnesium, and specialized alloy combinations, are used for making gears. The choice of alloy depends on factors such as strength requirements, wear resistance, corrosion resistance, and specific application considerations.
editor by CX 2023-10-25