Product Description
Large Aluminum Alloy Precision Machine Machinery Processing CNC Machining Parts
Features of CNC parts
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request
2. Tolerance: Can be kept in +/-0.005mm
3. 100% inspection during production to ensure the quality
4. Experienced technology engineers and well trained workers
5. Fast and timely delivery. Speedy & professional service
6. Provide customer professional suggestion while in the process of customer designing to save cost.
7. Quality assurance in accordance with ISO9001
Material | Stainless Steel | SS201,SS303,SS304,SS316,SS416,SS420,17-4PH,SUS440C |
Steel | Q235,C20,C45(K1045),1214,1215 | |
Brass | C36000(C26800),C37700(HPb59),C38500(HPb58),C27200(CuZn37),C28000(CuZn40/H62),C3604 | |
Bronze | C51000, C52100, C54400,CuSn8 | |
Aluminum | AL2571,AL5754(Almg3),AL5083,AL6061,AL6063,AL5052,AL7075 | |
Alloy Steel | SCM435,10B21 | |
Plastic | PA6,PA66,PP,PC,POM,FR4,ABS,Acrylic | |
Others | According to customers’ requirements |
Processing | CNC machining, CNC milling and turning, drilling, grinding, stamping, tapping,bending |
Finish | Anodizing ,Heat treatment, polishing, powder coating, galvanized, electroplating, spraying, and painting |
Dimensions | According to customer’s drawing |
Tolerance | ±0.005mm |
Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
MOQ | Negotiable |
QC Policy | 100% inspection and random inspection before shipment, with QC passed label |
Stardard | Materials and surface treatment comply with RoHS/Reach Directives |
Processing Equipments | CNC machining center, CNC milling machine, Drilling machine,grinding machine, CNC machining Puncher, Milling machine,CNC wire-cut machine,Charmfering machine; |
Testing Equipments | CMM, Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers, |
Application | Automation machine, medical device, industrial machine, automobile, electric appliance, robot, computers, tele-communication,and other industries |
Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
Trade Terms | EXW, FOB, CIF, As per customers’ request |
Payment Terms | Paypal or Western Union for sample orders; Larger amount by T/T with 30% as deposit,70% before shipment |
Delivery Time | Within 15-20 working days after deposit or payment received |
Shipping Ports | FOB HangZhou |
About us
HangZhou CHINAMFG Hardware Machinery Co., Ltd.specializes in machining all sorts of high precision machinery components, precision CNC metal and non-metal machining parts with various surface treatments, which apply to packaging machines, printing machines, assembly machinery, electronic packing facilities, metal processing facilities, food machinery and pharmaceutical industry, etc. We have been in CNC precision machining industry for over 10 years. We can manufacture all kinds of high precision machine parts with good quality and favorable prices.
The company has set up a special technology research and development department, and has an experienced and innovative technology research and development team. Provide professional services such as drawings, design, production samples, assembly and debugging for all customers. What makes CHINAMFG different, Machining Company is Qida, the label of excellent quality and high efficiency. Over the years, we have introduced a lot of high-tech equipment, such as four-axis CNC machining centers, which allow us to manufacture complex micro-machine precision parts faster than ever before.
Testing Equipment
1. Are you a direct manufacturer?
Yes, we are direct manufacturer. We have been in this domain since 2008. And if you want, we could chatting with you on video via Wechat/ Whatsapp/Messenger and any way you like to show you our plant.
2. How can you guarantee quality?
Always a pre-production sample before mass production;Always final Inspection before shipment;ALWAYS full-inspection we have.
3. What kind of service/products you provide?
1. Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
2. Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
3. Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
4. Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here, your precious contact is much welcomed!
4. Why should we buy from you not from other suppliers?
(1). We have own plant and 80% of staff(especially the technical staff) in our company have experience for over 20 years.
(2). We provide a competitive price.
(3). High precision, tolerance can be within + 0.005
(4). 10 years’ fabrication experience.
(5). Small order also is welcomed. M100
(6). We can also provide one-stop service, including mold and assembly.
(7). All your information is confidential, and we can CHINAMFG NDA as well.
5. How can I close my deal with you?
This is easy. Firstly, contact our consultant. our consultant will response you within 10 minutes. Secondly, you can provide drawings and the specification about your custom products to us. Thirdly, confirm the contract and pay, and we will start production. we will choose the best mode of transportation for you.
6.Are you available for customized design drawings?
Yes, DWG, DXF, DXW, IGES, STEP, PDF etc.
7. What’s the MOQ?
In general 100pcs, but can accept low quantity in special conditions.
8.What’s the leading time?
It depends on quantity, generally 7-20 days after order confirmation.
9. Can we know the production process without visiting the factory?
We will offer detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
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After-sales Service: | Permanent |
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Type: | Aerospace |
Material: | Aluminum |
Muffler Type: | Center Muffler |
Deck: | Double |
Tolerance: | +/-0.005 |
Samples: |
US$ 3.2/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do you choose the right type of aluminum alloy for specific applications?
Choosing the right type of aluminum alloy for specific applications involves considering various factors. Here’s a detailed explanation:
1. Mechanical Properties: Assess the required mechanical properties for the application, such as strength, hardness, toughness, and wear resistance. Different aluminum alloys offer varying levels of these properties. For example, 2000 series alloys are known for their high strength, while 6000 series alloys offer a good balance of strength and formability.
2. Corrosion Resistance: Evaluate the environmental conditions the aluminum alloy will be exposed to. Some alloys have better corrosion resistance, making them suitable for applications in corrosive environments. For instance, 5000 series alloys are known for their excellent corrosion resistance.
3. Formability: Consider the required formability and ease of fabrication. Certain aluminum alloys, like 1000 and 3000 series, have excellent formability, making them suitable for applications that involve complex shapes or intricate designs.
4. Heat Treatability: Determine if heat treatment is necessary to achieve the desired mechanical properties. Some aluminum alloys, such as 7000 series, are heat-treatable and can be strengthened through heat treatment processes like solution heat treatment and aging.
5. Weight: Evaluate the weight requirements of the application. Aluminum alloys have lower density compared to many other metals, making them ideal for lightweight applications where weight reduction is critical, such as aerospace or automotive industries.
6. Cost: Consider the budget and cost constraints of the project. Different aluminum alloys have varying costs based on factors such as availability, production processes, and alloying elements. Balancing the desired properties with the project’s budget is important.
7. Compatibility: Ensure that the chosen aluminum alloy is compatible with other materials or components in the application. Compatibility includes factors such as galvanic corrosion potential, thermal expansion coefficients, and joining methods.
8. Industry Standards: Check if there are specific industry standards or regulations that dictate the use of particular aluminum alloys for certain applications. Industries such as aerospace, automotive, and marine often have specific alloy requirements based on performance and safety standards.
9. Consult Experts: When in doubt, consult with material engineers, metallurgists, or industry experts who have expertise in aluminum alloys. They can provide valuable insights and guidance based on their knowledge and experience.
Considering these factors in combination with the specific requirements and constraints of the application will help in choosing the right type of aluminum alloy. It’s important to note that selecting the most suitable alloy may involve trade-offs between different properties and considerations.
In summary, selecting the right type of aluminum alloy for specific applications involves assessing mechanical properties, corrosion resistance, formability, heat treatability, weight requirements, cost, compatibility, industry standards, and seeking expert advice. Taking a comprehensive approach ensures that the chosen aluminum alloy meets the performance, durability, and cost objectives of the application.
What are the safety considerations when using aluminum gears?
When using aluminum gears, several safety considerations should be taken into account. Here’s a detailed explanation:
1. Load Capacity: It is essential to ensure that the selected aluminum gear is capable of handling the intended load and torque requirements. Exceeding the gear’s load capacity can lead to premature failure, gear tooth breakage, or gear system malfunction, compromising safety. Proper gear selection and design based on load calculations are crucial to maintain safe operation.
2. Material Compatibility: Aluminum gears should be compatible with other components within the system. Consideration must be given to the materials used for mating gears, shafts, bearings, and housing to avoid galvanic corrosion or excessive wear. Compatibility between materials ensures the integrity and reliability of the gear system.
3. Mechanical Interference: During gear operation, it is important to ensure that there is no mechanical interference between aluminum gears and other system components. Adequate clearance and proper alignment should be maintained to prevent contact or binding, which can lead to gear damage, increased wear, or system failure.
4. Lubrication and Maintenance: Proper lubrication is critical for the safe and efficient operation of aluminum gears. Inadequate lubrication can result in increased friction, heat generation, wear, and potential gear failure. Regular maintenance, including lubricant inspection and replacement, should be performed to ensure optimal gear performance and longevity.
5. Noise and Vibration: Aluminum gears can generate noise and vibration during operation. Excessive noise and vibration can not only affect the performance and efficiency of the gear system but also potentially cause discomfort or harm to operators. Proper noise and vibration mitigation measures, such as using noise-dampening materials or implementing vibration isolation techniques, should be considered to maintain a safe working environment.
6. Temperature Considerations: Aluminum gears have limitations regarding operating temperatures. High temperatures can cause thermal expansion, leading to dimensional changes and potential gear misalignment. On the other hand, extremely low temperatures can affect the material’s toughness and increase the risk of gear failure. It is important to operate aluminum gears within their recommended temperature range to ensure safe and reliable performance.
7. System Integration: When integrating aluminum gears into a larger system, proper engineering practices and safety standards should be followed. This includes considering factors such as gear positioning, guarding, and emergency shutdown mechanisms to prevent accidents or injuries caused by inadvertent contact with rotating gears.
8. Operator Training: Operators and maintenance personnel should receive adequate training and instructions on the safe operation, handling, and maintenance of aluminum gears. This includes understanding gear system limitations, safety procedures, and proper use of personal protective equipment (PPE) when working with gears or gear systems.
By addressing these safety considerations, manufacturers and users can ensure the safe and reliable operation of aluminum gears, minimizing the risk of accidents, equipment damage, and personal injury.
What are the advantages of using aluminum gears in machinery?
Using aluminum gears in machinery offers several advantages. Here’s a detailed explanation:
1. Lightweight: One of the primary advantages of aluminum gears is their lightweight nature. Aluminum is significantly lighter than other commonly used gear materials such as steel or cast iron. This lightweight property reduces the overall weight of the machinery, resulting in benefits such as improved energy efficiency, reduced inertia, and easier handling and installation.
2. Corrosion Resistance: Aluminum gears can exhibit good corrosion resistance, especially when they are made from corrosion-resistant aluminum alloys. This makes them suitable for machinery operating in environments where exposure to moisture, chemicals, or other corrosive substances is a concern. The corrosion resistance of aluminum gears helps prolong their lifespan and ensures reliable performance in such conditions.
3. Low Noise: Aluminum gears have inherent damping properties that help reduce noise levels in machinery. The natural damping characteristics of aluminum help absorb vibrations and minimize noise generation during gear operation. This makes aluminum gears particularly advantageous in applications where noise reduction is important, such as in precision machinery or equipment used in noise-sensitive environments.
4. Heat Dissipation: Aluminum has excellent thermal conductivity, allowing for effective heat dissipation. When used in machinery, aluminum gears can help dissipate heat generated during operation, preventing overheating and maintaining optimal operating temperatures. Efficient heat dissipation contributes to the longevity and reliability of the machinery components.
5. Cost-Effective: Aluminum is generally more cost-effective compared to other metals commonly used for gears, such as steel or bronze. The abundance of aluminum as a raw material and its relatively low production costs make aluminum gears a cost-effective choice for machinery manufacturers. Additionally, the lightweight nature of aluminum gears can lead to cost savings in terms of transportation, installation, and energy consumption.
6. Design Flexibility: Aluminum gears offer design flexibility due to their ease of machining and formability. They can be manufactured with intricate tooth profiles and custom geometries to suit specific machinery requirements. The design flexibility of aluminum gears allows for optimization of gear performance, efficiency, and load-carrying capacity.
7. Electrical Conductivity: Aluminum is an excellent conductor of electricity. In machinery where electrical conductivity is required, such as in electric motors or equipment with electromagnetic components, aluminum gears can help facilitate efficient electrical connections and reduce electrical losses.
While aluminum gears offer numerous advantages, it’s important to consider their limitations. Aluminum has lower strength compared to materials like steel, which may restrict their use in high-load or high-torque applications. Additionally, proper lubrication and maintenance practices are crucial to ensure optimal performance and prevent excessive wear in aluminum gears.
In summary, the advantages of using aluminum gears in machinery include their lightweight nature, corrosion resistance, low noise levels, heat dissipation capabilities, cost-effectiveness, design flexibility, and electrical conductivity. These advantages make aluminum gears suitable for a wide range of machinery applications, particularly those where weight reduction, corrosion resistance, noise reduction, and thermal management are essential considerations.
editor by Dream 2024-05-16