China supplier Small Differential Gear Machined with Drawings bevel gear set

Product Description

Small Differential Gear Machined with Drawings

1. Description

No. Item Description
1 Name Straight Gear
2 Size Products can be customized.
3 Manufacture Standard 5-8 Grade ISO1328-1997.
4 Material 45#Steel,20CrMnTi,40Cr,20CrNiMo,20MnCr5,GCR15SiMn,42CrMo,2Cr13stainless steel,Nylon,Bakelite,Copper,Aluminium.etc
5 Production Process The main process is Gear Hobbing, Gear Shaping and Gear Grinding, Selecting production process according to the different products.
6 Heat Treatment Carburizing and quenching ,High-frequency quenching,Nitriding, Hardening and tempering, Selecting heat treatment according to the different materials.
7 Testing Equipment Rockwell hardness tester 500RA, Double mesh instrument HD-200B & 3102,Gear measurement center instrument CNC3906T and other High precision detection equipments
8 Certification GB/T19001-2016/ISO9001:2015
9 Usage Used in printing machine, cleaning machine, medical equipment, garden machine, construction machine, electric car, valve, forklift, transportation equipment and various gear reducers.etc
10 Package According to customer’s request

2. Photos

 

 

3. Order process
a. Customer sends us the drawing or sample, If only sample, our company supply the CAD drawing.
b. Our company supplies the processing technique and quotation.
c. Our company supplies the sample after customer confirmed processing technique and quotation.
d. Customer places the order after confirm the sample.
e. Customer pay 50% deposit
f. Quantity production.
g. Pay the balance after the acceptance and confirmation.
h. Delivery.

 

Application: Machinery, Marine, Agricultural Machinery, Car, Industry
Hardness: Hardened
Gear Position: External Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Involute
Material: 45#Steel,20crmnti,40cr,20CrNiMo,20mncr5,Gcr15simn,
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

differential gear

What is the impact of a malfunctioning differential gear on a vehicle’s performance?

A malfunctioning differential gear can significantly impact a vehicle’s performance and drivability. Here’s a detailed explanation of the effects of a malfunctioning differential gear:

1. Limited Traction:

A malfunctioning differential gear may result in limited traction, especially in off-road or slippery conditions. The differential gear distributes torque between the wheels to provide optimal traction. If the gear malfunctions, it may not distribute power evenly, causing one or more wheels to lose traction. This can result in wheel slip, difficulty in accelerating, and compromised control over the vehicle.

2. Poor Handling and Stability:

The differential gear plays a critical role in maintaining stability and handling characteristics of a vehicle. A malfunctioning differential gear can disrupt the balance between the wheels, leading to poor handling and stability. For example, if a rear-wheel-drive vehicle’s differential gear fails, it can cause excessive oversteer or understeer, making the vehicle difficult to control during cornering or sudden maneuvers.

3. Increased Tire Wear:

A malfunctioning differential gear can cause uneven tire wear. When the gear fails to distribute torque evenly, some wheels may experience excessive slippage or spinning, while others receive insufficient power. This uneven distribution of forces can lead to accelerated tire wear on specific wheels, resulting in uneven tread wear patterns and reducing the overall lifespan of the tires.

4. Abnormal Noise and Vibration:

A malfunctioning differential gear can produce abnormal noises and vibrations. If the gear’s components, such as bearings or gears, wear out or become damaged, it can result in grinding, whining, or clunking noises during operation. Additionally, the vehicle may experience vibrations, especially when accelerating or navigating turns. These symptoms indicate potential issues with the differential gear that require immediate attention.

5. Loss of Power and Performance:

A malfunctioning differential gear can lead to a loss of power and performance. If the gear fails to transfer torque effectively, the vehicle may experience reduced power delivery to the wheels. This can result in sluggish acceleration, decreased towing or hauling capacity, and overall compromised performance. The vehicle may struggle to climb inclines, navigate challenging terrain, or maintain speed efficiently.

6. Increased Fuel Consumption:

A malfunctioning differential gear can contribute to increased fuel consumption. When the gear fails to distribute torque properly, the engine may need to work harder to compensate for the lack of power transmission. This increased workload can lead to higher fuel consumption, as the engine consumes more fuel to maintain performance levels.

7. Safety Concerns:

A malfunctioning differential gear can pose safety concerns for the driver and passengers. Limited traction, poor handling, and compromised stability increase the risk of accidents, especially in adverse weather conditions or emergency situations. It is crucial to address any differential gear issues promptly to ensure the safe operation of the vehicle.

In summary, a malfunctioning differential gear can have a significant impact on a vehicle’s performance. It can result in limited traction, poor handling and stability, increased tire wear, abnormal noises and vibrations, loss of power and performance, increased fuel consumption, and safety concerns. Regular maintenance, prompt repairs, and addressing differential gear issues can help maintain the vehicle’s performance, drivability, and overall safety.

differential gear

Can differential gears be upgraded or customized for specific applications?

Yes, differential gears can be upgraded or customized for specific applications to enhance performance, traction, and handling. Here’s a detailed explanation of how differential gears can be upgraded or customized:

  • Gear Ratio Changes: One way to customize differential gears is by changing the gear ratios. Different gear ratios can alter the torque distribution between the wheels, optimizing it for specific applications. For example, shorter gear ratios can improve acceleration and low-end torque, while taller gear ratios can enhance fuel efficiency and top speed. Gear ratio changes are commonly performed in performance vehicles, off-road vehicles, and racing applications to suit specific driving requirements.
  • Limited-Slip Differentials (LSD): Upgrading to limited-slip differentials can significantly improve traction and handling. LSDs distribute torque between the wheels more evenly compared to open differentials, reducing wheel spin and maximizing grip. LSDs are particularly beneficial in high-performance vehicles, off-road vehicles, and applications where maintaining traction is crucial, such as racing or challenging driving conditions. LSDs can be retrofitted or factory-installed depending on the vehicle and its specific requirements.
  • Electronic Differential Controls: Some vehicles feature electronic controls for the differential system. These controls allow customization of the differential’s behavior based on driving conditions and driver preferences. Through electronic controls, differential characteristics such as torque distribution, responsiveness, and traction management can be adjusted. This customization helps optimize performance, stability, and traction in various driving scenarios.
  • Aftermarket Upgrades: The aftermarket industry offers various differential upgrade options. These include performance differentials, heavy-duty differentials, and specialized differentials designed for specific applications. These aftermarket upgrades can provide improved durability, enhanced traction, and higher torque capacity compared to stock differentials. They are commonly chosen by enthusiasts, off-road enthusiasts, and individuals seeking to enhance the capabilities of their vehicles for specific purposes.
  • Custom Differential Designs: In certain cases, custom differential designs can be developed to meet specific application requirements. For example, in motorsports, differential designs can be tailored to optimize performance, handling, and traction for the specific demands of the racing discipline. Custom differentials may involve unique gear arrangements, specialized materials, and advanced features to deliver superior performance in targeted applications.

In summary, differential gears can be upgraded or customized to suit specific applications. Upgrades may include gear ratio changes, installation of limited-slip differentials, utilization of electronic differential controls, aftermarket differential options, or even custom differential designs. These modifications and customizations allow for improved performance, traction, and handling, catering to the specific needs and preferences of different vehicles and driving scenarios.

differential gear

What are the functions of a differential gear in a vehicle?

A differential gear in a vehicle serves several important functions. Here’s a detailed explanation:

1. Torque Distribution:

One of the primary functions of a differential gear is to distribute torque (rotational force) from the engine to the wheels. As the engine generates power, the differential ensures that it is transmitted to the wheels efficiently and effectively. By dividing the torque between the two wheels, the differential enables both wheels to receive power and propel the vehicle forward.

2. Differential Action:

The differential gear allows the wheels to rotate at different speeds when the vehicle is turning or when one wheel encounters different traction conditions. This differential action is crucial for smooth and controlled maneuvering. By enabling the outer wheel to rotate faster than the inner wheel during a turn, the differential allows the vehicle to negotiate corners without binding or skidding.

3. Wheel Speed Compensation:

When the vehicle is turning, the inside wheel travels a shorter distance compared to the outside wheel. Without a differential, this speed difference would cause significant drivetrain stress and tire wear. The differential gear compensates for the varying wheel speeds by allowing the wheels to rotate at different speeds, ensuring smooth operation and minimizing strain on the drivetrain components.

4. Traction Improvement:

In situations where one wheel loses traction, such as when driving on slippery surfaces or uneven terrain, the differential gear helps improve traction. By allowing the wheel with traction to receive more power, the differential ensures that the vehicle can continue moving forward. This is particularly important in vehicles with two-wheel drive, as the differential helps optimize power delivery to the wheel with better traction.

5. Reducing Tire Wear:

The differential gear contributes to reducing tire wear by accommodating differences in wheel speeds. By allowing the wheels to rotate at different speeds during turns, the differential minimizes tire scrubbing and uneven wear. It helps distribute the forces evenly across the tires, promoting longer tire life and maintaining better overall traction.

6. Enhanced Stability and Handling:

The differential gear plays a crucial role in enhancing vehicle stability and handling. By allowing the wheels to rotate independently, the differential facilitates better control during turns and maneuvering. It helps maintain proper weight distribution, prevents excessive understeer or oversteer, and promotes balanced handling characteristics.

Overall, the differential gear is an integral component of a vehicle’s drivetrain, responsible for torque distribution, wheel speed compensation, traction improvement, reducing tire wear, and enhancing stability and handling. It enables smooth and efficient power delivery to the wheels while accommodating varying speed and traction conditions, resulting in improved performance and driving dynamics.

China supplier Small Differential Gear Machined with Drawings bevel gear setChina supplier Small Differential Gear Machined with Drawings bevel gear set
editor by CX 2023-10-21